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Author:

Gao, Xiangsheng (Gao, Xiangsheng.) (Scholars:高相胜) | Guo, Yueyang (Guo, Yueyang.) | Hanson, Dzonu Ambrose (Hanson, Dzonu Ambrose.) | Liu, Zhihao (Liu, Zhihao.) | Wang, Min (Wang, Min.) (Scholars:王民) | Zan, Tao (Zan, Tao.)

Indexed by:

EI Scopus SCIE

Abstract:

Thermal error of ball screws seriously affects the machining precision of computerized numerical control (CNC) machine tools especially in high speed and precision machining. Compensation technology is one of the most effective methods to address the thermal issue, and the effect of compensation depends on the accuracy and robustness of the thermal error model. Traditional modeling approaches have major challenges in time series thermal error prediction. In this paper, a novel thermal error model based on long short-term memory (LSTM) neural network and particle swarm optimization (PSO) algorithm is proposed. A data-driven model based on LSTM neural network is established according to the time series collected data. The hyperparameters of LSTM neural network are optimized by PSO, and then a PSO-LSTM model is established to precisely predict the thermal error of ball screws. In order to verify the effectiveness and robustness of the proposed model, two thermal characteristic experiments based on step and random speed are conducted on a self-designed test bench. The results show that the PSO-LSTM model has higher accuracy compared with the radial basis function (RBF) model and back propagation (BP) model with high robustness. The proposed method can be implemented to predict the thermal error of ball screws and provide a foundation for thermal error compensation.

Keyword:

Thermal error PSO-LSTM Data-driven Modeling Ball screw

Author Community:

  • [ 1 ] [Gao, Xiangsheng]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 2 ] [Guo, Yueyang]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 3 ] [Hanson, Dzonu Ambrose]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 4 ] [Liu, Zhihao]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 5 ] [Wang, Min]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 6 ] [Zan, Tao]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China

Reprint Author's Address:

  • 高相胜

    [Gao, Xiangsheng]Beijing Univ Technol, Fac Mat & Mfg, Beijing Key Lab Adv Mfg Technol, 100 Pingleyuan, Beijing 100124, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2021

Issue: 5-6

Volume: 116

Page: 1721-1735

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:87

JCR Journal Grade:2

Cited Count:

WoS CC Cited Count: 36

SCOPUS Cited Count: 36

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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