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Author:

Zhang, Yueze (Zhang, Yueze.) | Zhang, Caixia (Zhang, Caixia.) | Yan, Jun (Yan, Jun.) | Yang, Congbin (Yang, Congbin.) | Liu, Zhifeng (Liu, Zhifeng.) (Scholars:刘志峰)

Indexed by:

SCIE

Abstract:

A large-scale manufacturing workshop includes a wide variety and a large amount of equipment. When equipment is mapped as a digital twin (DT) model, the DT model has complex and implicit or non-hierarchical relationships, which makes the development of a DT workshop system (DTWS) for a manufacturing plant challenging. To address this problem, this paper proposes a rapid construction method of equipment model (RCMEM) for a discrete manufacturing DT workshop system, which can meet the requirements of complex manufacturing business scenarios, improve the efficiency and quality of the DT model construction at the equipment level, and form an efficient equipment model construction method. First, a DT object (DTO), which represents a basic unit of the DT model, is defined. The DTO is used to derive the DT model at the equipment level. The DTO collects and wraps generalization-capable functions from equipment into components, and geometric, functional, and communicative descriptions are combined into a single model. The DT model can increase the scalability, reusability, and modeling quality by reusing the DTO capabilities. Further, a general construction process of the DTO model of multi-axis computer numerical control (CNC) machines is presented. This process standardizes the common capabilities of the equipment models and minimizes the construction time of machines' DT models. Furthermore, a rapid mounting and communication configuration mechanism (RMCCM) is proposed. This mechanism enables fast DTO network communication and improves interoperability in a multi-source data environment. This paper also proposes a DTWorks Software development kit, which can help developers to build digital factory standalone applications. The RCMEM is implemented into the DTWorks. Finally, a real DTWS case is used to examine the differences in equipment model building before and after the application of the RCMEM. The results demonstrate the good effectiveness of the RCMEM in complex business settings.

Keyword:

Rapid construction method System framework Digital twin system Digital twin

Author Community:

  • [ 1 ] [Zhang, Yueze]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Yan, Jun]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Liu, Zhifeng]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Zhang, Caixia]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Yang, Congbin]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 6 ] [Liu, Zhifeng]Jilin Univ, Sch Mech & Aerosp Engn, Key Lab CNC Equipment Reliabil, Minist Educ, Jilin 130012, Peoples R China

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Source :

ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING

ISSN: 0736-5845

Year: 2022

Volume: 75

1 0 . 4

JCR@2022

1 0 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:49

JCR Journal Grade:1

CAS Journal Grade:1

Cited Count:

WoS CC Cited Count: 35

SCOPUS Cited Count: 50

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

Affiliated Colleges:

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