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Author:

Zhao, Lidong (Zhao, Lidong.) | Zhang, Yan (Zhang, Yan.) | Wu, Lifang (Wu, Lifang.) (Scholars:毋立芳) | Zhao, Zhi (Zhao, Zhi.) | Men, Zening (Men, Zening.) | Yang, Feng (Yang, Feng.)

Indexed by:

EI Scopus SCIE

Abstract:

In recent years, a series of continuous fabrication technologies based on digital light processing (DLP) 3D printing have emerged, which have significantly improved the speed of 3D printing. However, limited by the resin filling speed, those technologies are only suitable to print hollow structures. In this paper, an optimized protocol for developing continuous and layer-wise hybrid DLP 3D printing mode is proposed based on computational fluid dynamics (CFD). Volume of the fluid method is used to simulate the behavior of resin flow while Poiseuille flow, Jacobs working curve, and Beer-Lambert law are used to optimize the key control parameters for continuous and layer-wise printing. This strategy provides a novel simulation-based method development scenario to establish printing control parameters that are applicable to arbitrary structures. Experiments verified that the printing control parameters obtained by simulations can effectively improve the printing efficiency and the applicability of DLP 3D printing.

Keyword:

Computational fluid dynamics Resin filling Control parameters DLP 3D printing Continuous printing Layer-wise printing

Author Community:

  • [ 1 ] [Zhao, Lidong]Beijing Univ Technol, Fac Informat Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 2 ] [Wu, Lifang]Beijing Univ Technol, Fac Informat Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 3 ] [Men, Zening]Beijing Univ Technol, Fac Informat Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 4 ] [Yang, Feng]Beijing Univ Technol, Fac Informat Technol, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 5 ] [Zhang, Yan]Chinese Acad Sci, Inst Mech, 15 Beisihuanxi Rd, Beijing 100190, Peoples R China
  • [ 6 ] [Zhao, Zhi]Beijing Univ Technol, Fac Mat & Mfg, 100 Pingleyuan, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Wu, Lifang]Beijing Univ Technol, Fac Informat Technol, 100 Pingleyuan, Beijing 100124, Peoples R China;;

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Source :

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY

ISSN: 0268-3768

Year: 2023

Issue: 3-4

Volume: 125

Page: 1511-1529

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:19

Cited Count:

WoS CC Cited Count: 10

SCOPUS Cited Count: 12

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 13

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