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According to the current status of coal-to-olefin industry in China, the environmental impacts of coal-to-polypropylene production from two different routes, (a) pulverized coal pressurized gasification to Davy methanol synthesis to DMTO-based polypropylene (HDDMTO) process, and (b) GSP gasification to low-pressure methanol synthesis to Lurgi MTP-based polypropylene (GLLMTP) process, were analyzed and compared using life cycle assessment (LCA), based on a functional unit of producing 1 t polypropylene. The results show that the energy consumption of HDDMTO process and GLLMTP process is 4.23 tce/t and 4.22 tce/t, respectively; the carbon emission is 7.95 tCO2/t and 7.40 tCO2/t, respectively, and the water consumption is 13.74 t/t and 17.56 t/t, respectively. Moreover, the fossil resource scarcity (FFP) mainly comes from mining and mineral processing stage. Global warming potential (GWP) is from the energy supply stage, low-temperature methanol washing stage and gasification stage. While other impacts, such as acidification potential (AP), fine particulate matter formation depletion (PMFP), marine eutrophication (MEP), stratospheric ozone depletion (ODP), ecosystem damage ozone formation (EOFP) and human damage ozone formation (HOFP), mainly come from energy supply stage (power supply and utilities),as well as coal mining and mineral processing stage. Furthermore, the largest environmental impact is FFP, followed by GWP, EOFP, HOFP, AP, PMFP, MEP, and the lowest is ODP. In the future, in order to reduce the FFP environmental impact, a new processing device with higher methanol conversion rate can be replied, or a circular economy can be developed to collect waste olefin for reprocessing and recycle. In terms of reducing GWP, carbon capture, conversion or storage processes can be deployed in the rectisol process to reduce carbon emissions. © 2022 Taiyuan University of Technology. All rights reserved.
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Coal Conversion
ISSN: 1004-4248
Year: 2022
Issue: 4
Volume: 45
Cited Count:
WoS CC Cited Count: 0
SCOPUS Cited Count: 3
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 9
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