• Complex
  • Title
  • Keyword
  • Abstract
  • Scholars
  • Journal
  • ISSN
  • Conference
搜索

Author:

Yan, Z. (Yan, Z..) | Hu, Q. (Hu, Q..) | Jiang, F. (Jiang, F..) | Lin, S. (Lin, S..) | Li, R. (Li, R..) | Chen, S. (Chen, S..)

Indexed by:

EI Scopus SCIE

Abstract:

Directed Energy Deposition-Arc (DED-Arc) are dedicated to large parts manufacturing. To satisfy the thermal force and mass requirements while utilizing the physical characteristics of the arc electrode, a mechanism and technology for alternating-arc-based additive manufacturing is proposed through a polarity-switching self-adaptive shunt (PSSAS). Experimental results show that on the two parallel branches, the current can only alternately flow through the welding wire or the substrate. The arc burns alternately between the combination of “welding wire - tungsten electrode” and “tungsten electrode - substrate”, forming an electronegative arc with the wire as the anode and an electropositive arc with the substrate as the cathode. The decoupling control of thermal force and mass transfer can be achieved by EN arc (tungsten electrode negative, wire positive) to control the melting of the wires and size and temperature of droplets, EP arc (tungsten electrode positive, substrate negative) to control the cathode cleaning and molten pool temperature. When the deposition velocity is 5.7 mm/s and the wire height is 8 mm, the molten drops exhibit a frequency of one pulse per drop, which will produce well weld quality with minimal defects and spatter. The dilution of the deposited layer reaches 0.05 and the width-to-depth ratio is 17.47 with these parameters. The proposed method reduces the heat input to the base metal and improves the heat input to the wire compared with conventional processes, resulting in better melting efficiency. Thus, PSSAS provides a new theory for high-precision and high-efficiency additive manufacturing. © 2023 Elsevier B.V.

Keyword:

Directed energy deposition Additive manufacturing Mass and heat decoupling Melting efficiency Droplet transfer

Author Community:

  • [ 1 ] [Yan Z.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Yan Z.]State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001, China
  • [ 3 ] [Hu Q.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 4 ] [Jiang F.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 5 ] [Lin S.]State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001, China
  • [ 6 ] [Li R.]College of Mechanical and Electronic Engineering, China University of Petroleum (East China), Shandong, Qingdao, 266580, China
  • [ 7 ] [Chen S.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China

Reprint Author's Address:

Email:

Show more details

Related Keywords:

Source :

Additive Manufacturing

ISSN: 2214-8604

Year: 2023

Volume: 67

1 1 . 0 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 42

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 8

Affiliated Colleges:

Online/Total:776/10615665
Address:BJUT Library(100 Pingleyuan,Chaoyang District,Beijing 100124, China Post Code:100124) Contact Us:010-67392185
Copyright:BJUT Library Technical Support:Beijing Aegean Software Co., Ltd.