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Author:

Zou, J. (Zou, J..) | Zhao, Z. (Zhao, Z..) | Kong, H. (Kong, H..) | Wang, Z. (Wang, Z..) | Jiang, F. (Jiang, F..)

Indexed by:

EI Scopus SCIE

Abstract:

Keyhole-induced pores (KIPs) are common defects in products of laser-arc hybrid manufacturing, seriously deteriorating their fatigue resistance. In this study, the effects of the hybrid heat source on the formation of KIPs are investigated. Many KIPs appear in the molten pool if the laser and arc energies of the laser-TIG hybrid heat source are roughly the same, while a few KIPs are observed when either laser or arc energy dominates. The laser-arc energy ratio had almost no impact on the formation of KIPs when the TIG-laser hybrid heat source was used; however, the porosity increased and then dropped with the arc current. The performed numerical calculations and analysis show that the arc can drive the molten liquid near the keyhole mouth to block the keyhole to form bubbles and interrupt the bubble escape from the molten pool. This is the main cause of the keyhole instability and collapse, as well as the consequent formation of KIPs. © 2023 Elsevier Ltd

Keyword:

Keyhole Pores Molten pool Hybrid manufacturing Fiber laser

Author Community:

  • [ 1 ] [Zou J.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Zhao Z.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 3 ] [Kong H.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 4 ] [Wang Z.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 5 ] [Jiang F.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China

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Source :

Optics and Laser Technology

ISSN: 0030-3992

Year: 2023

Volume: 164

5 . 0 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:19

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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