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Author:

Dong, H. (Dong, H..) | Zheng, T. (Zheng, T..) | Yu, J. (Yu, J..) | Fu, Z. (Fu, Z..) | Liu, X. (Liu, X..) | Xing, Z. (Xing, Z..) | Yan, Z. (Yan, Z..) | He, C. (He, C..)

Indexed by:

EI Scopus

Abstract:

The conventional method to evaluate the transition characteristics of the hard-to-soft part of B-pillar reinforcement plate used in automobile is to test the local hardness by destructive sampling, which is not convenient and efficient for the parts directly, and is time-consuming and costly. Hence, magnetic Barkhausen noise measurement method is investigated for nondestructive evaluating the transition characteristics to overcome the shortcomings of traditional methods. Firstly, the self-developed multi-functional micro-magnetic instrument is used to carry out calibration experiments. Then, the estimation method of the position where the transition zone begins and ends and length of the transition zone is proposed. Subsequently, a quantitative prediction model of surface hardness in transition region is established. The results show that most of the feature parameters of MBN and TMF can effectively evaluate the transition range of hard-to-soft part. The estimation error for the starting point is ±14 mm, and the relative error of length estimation is less than 10% using parameters of x1, x5 and x17. The RMSE of linear characterization model with parameter of x17 is about 12.38 HV10, while BP neural network model established by integrating multiple magnetic parameters has a higher prediction accuracy with a RMSE value less than 6 HV10. Obviously, a micro-magnetic evaluation method for the transition characteristics of the hard-to-soft part of key automotive components is proposed, in which the relationship between feature parameters from magnetic Barkhausen noise and hardness is studied and the quantitative characterization of surface hardness and transition range of hard-to-soft part of B-pillar is realized. The method has broad prospects in engineering application. © 2023 Editorial Office of Chinese Journal of Mechanical Engineering. All rights reserved.

Keyword:

B-pillar surface hardness magnetic Barkhausen noise transition characteristics BP neural network

Author Community:

  • [ 1 ] [Dong H.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Dong H.]China United Test & Certification Co., Ltd., Beijing, 101407, China
  • [ 3 ] [Zheng T.]FAW-VW Tianjin Factory, Tianjin, 301500, China
  • [ 4 ] [Yu J.]FAW-VW Tianjin Factory, Tianjin, 301500, China
  • [ 5 ] [Fu Z.]FAW-VW Tianjin Factory, Tianjin, 301500, China
  • [ 6 ] [Liu X.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 7 ] [Xing Z.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 8 ] [Yan Z.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 9 ] [He C.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China

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Source :

Journal of Mechanical Engineering

ISSN: 0577-6686

Year: 2023

Issue: 4

Volume: 59

Page: 10-17

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 2

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