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Abstract:
The hierarchical porous lattice implant with microscopic porosity, which resembles the original human bone structure, has significant potential application value. The microscopic porosity in the hierarchical porous lattice implant plays a crucial role in transporting nutrients and promoting tissue regeneration. However, it is difficult to fabricate microscopic pores smaller than 200 μm by powder bed fusion (PBF) processes due to the limitations of the laser spot size. In this study, the preparation of a hierarchical porous lattice implant with microscopic porosity is proposed by coupling structure design with the high scanning speed - short hatch spacing (HSSH) process formation. The structure-versus-process relationship is used to control the size and distribution of the microscopic pores, which meets the requirements of modulus and high biocompatibility. This proposed process breaks the inherent law where the higher the porosity, the higher the modulus of the lattice for the same lattice type. The modulus and porosity of the hierarchical porous implants could be flexibly tuned over a wide range (0.1–1.8 GPa and 63–84 %, respectively). The microscopic porosity is mainly distributed near the contour of the core rod, and the macroscopic porosity and microscopic porosity are approximately 73.70 % and 8.22 %, respectively. The problem of large errors in fitting the hierarchical porous lattice modulus calculation model according to the Gibson-Ashby equation has been solved. The mechanism of microscopic porosity formation was also analyzed. Furthermore, this method has the advantage of universal applicability, providing a feasible way for the development and application of porous materials. © 2024 The Society of Manufacturing Engineers
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Journal of Manufacturing Processes
ISSN: 1526-6125
Year: 2024
Volume: 118
Page: 261-268
6 . 2 0 0
JCR@2022
Cited Count:
WoS CC Cited Count: 0
SCOPUS Cited Count: 3
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 8
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