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Author:

Xie, R. (Xie, R..) | Chen, P. (Chen, P..) | Shi, Y. (Shi, Y..) | Chen, Y. (Chen, Y..) | Liu, H. (Liu, H..) | Chen, S. (Chen, S..)

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EI Scopus SCIE

Abstract:

Friction rolling additive manufacturing (FRAM) is a solid-state additive manufacturing method capable of accommodating a wide range of material forms. However, there is a lack of comprehensive research on the optimal feedstock form. Thus, this study investigated the influence of feedstock shape on material formation, microstructure, and mechanical properties. The results revealed that irrespective of whether a strip or wire was used, the plasticized material flowed through a thin plastic flow channel (approximately 112 μm) between the tool head and the feedstock. Wire feedstock resulted in greater deformation and more significant grain refinement than strip feedstock, with grain refinements of 95 % and 81 %, respectively. Additionally, gaps between multiple wires were filled with plasticized material, forming a dense and defect-free mixing zone. Moreover, the tensile performances of the deposited samples obtained from wire and strip feedstocks exhibited no significant differences, measuring 143.9 MPa and 144.5 MPa, respectively. Numerical simulations were employed to elucidate the underlying mechanism of the temperature field and material flow behavior when strips and wires were used as feed materials. The findings of this study are anticipated to serve as a reference for selecting feedstock forms for FRAM. © 2024

Keyword:

Solid-state additive manufacturing Mechanical property Material shape Friction stir processing Microstructure

Author Community:

  • [ 1 ] [Xie R.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Xie R.]Chongqing Research Institute of Beijing University of Technology, Chongqing, 401121, China
  • [ 3 ] [Chen P.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 4 ] [Shi Y.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 5 ] [Chen Y.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 6 ] [Liu H.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 7 ] [Chen S.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China

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Source :

Materials and Design

ISSN: 0264-1275

Year: 2024

Volume: 241

8 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 5

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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