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Author:

Zhang, Honggang (Zhang, Honggang.) | Chen, Kai (Chen, Kai.) | Kang, Chengwei (Kang, Chengwei.) | Liu, Haibin (Liu, Haibin.) (Scholars:刘海滨)

Indexed by:

EI Scopus SCIE

Abstract:

Atomic-level manufacturing is fundamentally concerned with the precise removal, addition, and migration of material at the atomic and close-to-atomic scale (ACS). Tip-based electrochemical deposition, a quintessential ACS electrochemical additive manufacturing technique, offers promising prospects for achieving bottom-up fabrication of metallic micro/nano structures. However, the complex physicochemical reactions involved in electrodes lead to a limited understanding of the mechanisms underlying atomic electrodeposition and structural evolution. For the first time, this study proposes electric double-layer controlled electrochemical kinetics and investigates the effect of direct current (DC) and pulse current (PC) on nickel atomic electrodeposition using molecular dynamics (MD) simulations. The findings reveal that compared to DC electrodeposition, PC electrodeposition results in more orderly deposition morphology, improved surface smoothness, reduced dislocation density, and lower crystal distortion, with these effects being particularly pronounced under low pulse duty ratio conditions. In addition, the pulse frequency significantly influences the morphology and structure of the deposit. The high pulse frequency yields smoother surfaces with local protrusions, while the low frequency favors the formation of orderly and dense structures excepting slightly increased roughness. This study provides critical insights into understanding the microscopic mechanisms of atomic-scale electrodeposition processes and achieving atomically controlled tip-based electrochemical additive manufacturing of micro/nanodevices.

Keyword:

Pulse ACSM Electrochemical additive manufacturing Nickel atom

Author Community:

  • [ 1 ] [Zhang, Honggang]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Chen, Kai]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 3 ] [Liu, Haibin]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 4 ] [Kang, Chengwei]Xi An Jiao Tong Univ, Sch Mech Engn, Xian 710049, Peoples R China

Reprint Author's Address:

  • [Liu, Haibin]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China;;

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Source :

MATERIALS & DESIGN

ISSN: 0264-1275

Year: 2024

Volume: 245

8 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 2

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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