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Author:

Yan, Zhaoyang (Yan, Zhaoyang.) | Ren, Xikang (Ren, Xikang.) | Zhao, Hongyan (Zhao, Hongyan.) | Chen, Shujun (Chen, Shujun.)

Indexed by:

EI Scopus SCIE

Abstract:

This paper takes the single-wall wall manufactured by wire arc additive manufacturing (WAAM) as the research object and compares it with the as-cast aluminum alloy with the same series. By using feed rate, cutting depth, spindle speed, etc., as single or compound parameters, the machinability of the sample is analyzed. The results indicate that the influence of varying parameters on the as-deposited aluminum alloy follows the order of feed rate > cutting depth > spindle speed. As the feed rate increases, the surface roughness initially decreases and then increases, with the optimal surface quality achieved at 12 mm/s (with a surface roughness of 2.013 mu m). Different from the as-deposited alloy, the influence of the parameters on the as-cast alloys follows the order of spindle speed > cutting depth > feed rate. The experiments reveal that, for both as-deposited and as-cast states, the trends of the impact of cutting depth and spindle speed on surface quality are consistent. However, at low feed rates (2-12 mm/s), for as-deposited states, the surface quality of as-deposited samples becomes smoother as the feed rate increases (contrary to common knowledge). This result can be attributed to the elevated milling temperature, which softens the material, making it easier to remove and reducing the surface roughness.

Keyword:

additive-subtractive hybrid manufacturing robotic milling aluminum alloy surface roughness additive manufacturing

Author Community:

  • [ 1 ] [Yan, Zhaoyang]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Ren, Xikang]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 3 ] [Zhao, Hongyan]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 4 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 5 ] [Yan, Zhaoyang]Chongqing Univ, State Key Lab Mech Transmiss, Chongqing 400044, Peoples R China

Reprint Author's Address:

  • [Zhao, Hongyan]Beijing Univ Technol, Coll Mech & Energy Engn, Beijing 100124, Peoples R China;;

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Source :

MATERIALS

Year: 2024

Issue: 19

Volume: 17

3 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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