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Author:

Zhu, Yonghuai (Zhu, Yonghuai.) | Cheng, Jiangfeng (Cheng, Jiangfeng.) | Liu, Zhifeng (Liu, Zhifeng.) | Zou, Xiaofu (Zou, Xiaofu.) | Cheng, Qiang (Cheng, Qiang.) (Scholars:程强) | Xu, Hui (Xu, Hui.) | Wang, Yong (Wang, Yong.) | Tao, Fei (Tao, Fei.)

Indexed by:

EI Scopus SCIE

Abstract:

Utilizing fake data (simulated based on mechanism models or generated through data-driven models) for data enhancement is a popular approach to solve the problem of fault diagnosis with small samples. Consequently, the quality of such fake data impacts fault diagnosis accuracy. This article proposes a data model fusion (DMF)-driven framework for small sample fault diagnosis. This framework integrates the digital twin model (DTM) and the conditional deep convolutional generative adversarial network (C-DCGAN). Digital twin data (DTD) under various fault conditions is first obtained in the data generation stage based on DTM simulation. Then, a data generation method based on DTM-C-DCGAN is proposed. The method adopts DTD as the soft-physics constraint input to the generator of C-DCGAN. Hence, the generator is induced to generate data that is more consistent with the failure mechanism and closer to the real data. During the fault diagnosis stage, the generated data (GD) are used to enhance the training process of the fault diagnosis model, improving its generalization ability. Finally, the effectiveness of the proposed method is comprehensively verified via two publicly rolling bearing datasets. Compared with the existing single data-driven and physics-based methods, the experimental results demonstrate that the proposed DMF method can significantly enhance the quality of the GD and improve the accuracy of fault identification, achieving an average accuracy of 97.31%.

Keyword:

Accuracy digital twin model (DTM) generated data (GD) Generators small sample fault diagnosis Data collection Data models Conditional deep convolutional generative adversarial network (C-DCGAN) data model fusion (DMF) Rolling bearings Digital twins Generative adversarial networks Fault diagnosis Feature extraction Training

Author Community:

  • [ 1 ] [Zhu, Yonghuai]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Cheng, Qiang]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Cheng, Jiangfeng]Beihang Univ, Sch Automat Sci & Elect Engn, Beijing 100191, Peoples R China
  • [ 4 ] [Liu, Zhifeng]Jilin Univ, Key Lab CNC Equipment Reliabil, Minist Educ, Changchun 130012, Jilin, Peoples R China
  • [ 5 ] [Zou, Xiaofu]Beihang Univ, Inst Artificial Intelligence, Beijing 100191, Peoples R China
  • [ 6 ] [Xu, Hui]RIAMB Beijing Technol Dev Co Ltd RTD, Beijing 100120, Peoples R China
  • [ 7 ] [Wang, Yong]RIAMB Beijing Technol Dev Co Ltd RTD, Beijing 100120, Peoples R China
  • [ 8 ] [Tao, Fei]Beihang Univ, Int Res Inst Multidisciplinary Sci, Digital Twin Int Res Ctr, Beijing 100191, Peoples R China

Reprint Author's Address:

  • [Cheng, Jiangfeng]Beihang Univ, Sch Automat Sci & Elect Engn, Beijing 100191, Peoples R China;;[Liu, Zhifeng]Jilin Univ, Key Lab CNC Equipment Reliabil, Minist Educ, Changchun 130012, Jilin, Peoples R China

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Source :

IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT

ISSN: 0018-9456

Year: 2025

Volume: 74

5 . 6 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 6

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