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Author:

Ma, R. (Ma, R..) | Ren, S. (Ren, S..) | Cheng, H. (Cheng, H..) | Wang, F. (Wang, F..) | Wu, Y. (Wu, Y..)

Indexed by:

EI Scopus SCIE

Abstract:

Heat recovery from blast furnace slag waste is crucial for energy saving and emission reduction in the iron and steel industry, but the traditional water-cooled and air-cooled methods have problems such as low recovery efficiency, resource waste and pollution. Molten salt, having high heat capacity and excellent heat transfer performance, can convert intermittent waste heat into continuous heat energy and enhance the utilization efficiency. This paper proposes a waste heat recovery technology based on direct contact between the blast furnace slag particles and molten salt. The flow and heat transfer characteristics of high-temperature particles in four moving-bed arrangement schemes are simulated using computational fluid dynamics and the discrete element method. The effects of the arrangement schemes and particle size on the performance of waste heat recovery are also investigated. Among the different arrangements, the countercurrent a arrangement maximized both the cooling rate (109.17 K/s) and the waste heat recovery rate (50.40 %). Under the same conditions, the recovery rate of the 4 mm diameter particles reached 59.87 % and the fluid outlet temperature of the 5 mm diameter particles reached 649.25 K. The synergistic effect of the countercurrent arrangement and small particle size substantially enhanced the waste heat recovery efficiency. This study provides a theoretical basis and engineering guidance for optimizing the heat utilization from blast furnace slag waste. © 2025 Elsevier Ltd

Keyword:

Combined computational fluid dynamics and discrete element approach Waste heat recovery Blast furnace slag particles

Author Community:

  • [ 1 ] [Ma R.]Key Laboratory of Wind and Solar Energy Utilization Mechanism and Optimization in Inner Mongolia, College of Energy and Power Engineering, Inner Mongolia University of Technology, Hohhot, 010051, China
  • [ 2 ] [Ren S.]Key Laboratory of Wind and Solar Energy Utilization Mechanism and Optimization in Inner Mongolia, College of Energy and Power Engineering, Inner Mongolia University of Technology, Hohhot, 010051, China
  • [ 3 ] [Cheng H.]Key Laboratory of Wind and Solar Energy Utilization Mechanism and Optimization in Inner Mongolia, College of Energy and Power Engineering, Inner Mongolia University of Technology, Hohhot, 010051, China
  • [ 4 ] [Wang F.]Key Laboratory of Wind and Solar Energy Utilization Mechanism and Optimization in Inner Mongolia, College of Energy and Power Engineering, Inner Mongolia University of Technology, Hohhot, 010051, China
  • [ 5 ] [Wu Y.]Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing, 100124, China

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Source :

Applied Thermal Engineering

ISSN: 1359-4311

Year: 2025

Volume: 268

6 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 3

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