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The measurement of holistic gear deviations (HGD) is a fast-developing field of gear measurement technology in recent years. Line laser measurement is an effective approach to measure the HGD, and is beginning to be applied. However, compared with the mature conventional gear measurement based on “point” and “line” measurement, the holistic gear deviations measurement is imperfect, especially in acquisition, evaluation and utilization. This paper introduces the line laser measurement model of HGD and puts forward the solutions to the problems such as the determination of the position and attitude parameters of the laser sensor, the influence of the incident angle of the measuring light, and the occlusion of the adjacent gear teeth in the measurement. The representation method of the three-dimensional deviations of the tooth flank is illustrated. According to the HGD, a unified model for calculating the elemental deviations of the gear, such as the involute and helix, is found. The HGD evaluation system is established by means of the statistical analysis method. The full use of the HGD is explored from two aspects of gear process error analysis and gear performance prediction, including tooth flank twist analysis, calculation of gear integrated error (GIE) and transmission error (TE), matching method of large batch of gears, etc. The analysis system of HGD is built on the cloud platform. The measurement, evaluation and utilization of HGD are the key technologies of the next generation gear measurement. © 2025
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ISSN: 2665-9174
Year: 2025
Language: English
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 10
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