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Author:

Bu, X. (Bu, X..) | He, P. (He, P..) | Zhang, P. (Zhang, P..) | Sun, C. (Sun, C..) | Duan, X. (Duan, X..) | Xing, Y. (Xing, Y..) | Hu, S. (Hu, S..) | Hu, Z. (Hu, Z..) | Liang, X. (Liang, X..)

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Abstract:

To improve the high-temperature ablation resistance of Ta-10W alloy as a hot-end component of high-speed craft, a novel multilayered YSZ-MoSi2-Mo (YMM) gradient coating was designed and prepared using plasma spraying. The coating consisted of a YSZ surface layer (∼250 μm), a MoSi2-YSZ gradient middle layer (∼150 μm), and a Mo-MoSi2 bottom layer (∼100 μm). The ablation behavior of the coating was investigated using a plasma flame at 2100 °C, 2200 °C, 2300 °C, and 2400 °C for 300 s, respectively. Results showed that the coating remains intact during plasma ablation at 2100 °C. However, bulging (∼199.2 μm) at the ablation center occurred at 2200 °C, while the depth of the oxygen erosion was about 370 μm. Besides, the Mo-MoSi2 bottom layers were incompletely oxidized and damaged under all the ablation conditions. This indicates that the YMM coating could effectively protect the Ta-10W alloy at ablation temperatures ranging from 2100 to 2400 °C for 300 s. This excellent ablation resistance of the YMM coating was mainly attributed to the damage resistance from the plasma flame of the YSZ layer as well as the oxygen barrier effect and self-healing effect to cracks of SiO2 formed from MoSi2. Besides, the multilayered gradient structure of the coating effectively reduced the mismatch between the coefficient of thermal expansion of the YSZ layer and the Ta-10W alloy. © 2025 Elsevier Ltd and Techna Group S.r.l.

Keyword:

YSZ coating Ta-10W alloy Plasma spraying Ablation resistance

Author Community:

  • [ 1 ] [Bu X.]School of Materials Science and Physics, China University of Mining and Technology, Jiangsu, Xuzhou, 221116, China
  • [ 2 ] [Bu X.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China
  • [ 3 ] [He P.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China
  • [ 4 ] [Zhang P.]School of Materials Science and Physics, China University of Mining and Technology, Jiangsu, Xuzhou, 221116, China
  • [ 5 ] [Sun C.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China
  • [ 6 ] [Duan X.]College of Mechanical and Energy Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 7 ] [Xing Y.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China
  • [ 8 ] [Hu S.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China
  • [ 9 ] [Hu Z.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China
  • [ 10 ] [Liang X.]Defense Innovation Institute, Academy of Military Science, Beijing, 100071, China

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Source :

Ceramics International

ISSN: 0272-8842

Year: 2025

5 . 2 0 0

JCR@2022

Cited Count:

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SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 6

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