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Author:

Shan, He (Shan, He.) | Li, Yang (Li, Yang.) | Wang, Shuwen (Wang, Shuwen.) | Yuan, Tao (Yuan, Tao.) (Scholars:袁涛) | Chen, Shujun (Chen, Shujun.)

Indexed by:

EI Scopus SCIE

Abstract:

Wire arc additive manufacturing (WAAM) of Al-Zn-Mg-Cu alloys often leads to poor strength and ductility due to microstructure defects, significantly limiting its application. This study employed friction stir processing (FSP) to reduce porosity and break up continuous coarse second phases along the grain boundaries. By adding high-entropy alloy (HEA) particles with good wettability during FSP, Al-Zn-Mg-Cu alloy components with simultaneously improved strength and ductility were produced. The results indicated that the grain structure transformed from columnar to equiaxed and was refined to 2.3 mu m owing to the dynamic recrystallization of FSP and the particle-stimulated nucleation of HEA particles, while the continuous second phase was fragmented into nanoscale precipitates uniformly distributed in the matrix, acting as dislocation movement barriers. The newly formed Ni3Al precipitates second phases ensure good ductility due to its low lattice mismatch with Al matrix. Additionally, the HEA particles maintained strong interfacial bonding with Al matrix, with an interfacial layer thickness of similar to 400 nm. The FSP-HEA treated components showed increased hardness (151.8 HV), ultimate tensile strength (374.3 +/- 20.4 MPa), and elongation (10.6 % +/- 1.6 %) compared to the WAAM as-deposited state. This study provides guidance for the improvement of microstructural defects and the simultaneous enhancement of the strength and ductility of high-strength Al alloy WAAM components.

Keyword:

Particle reinforcement Al-Zn-Mg-Cu alloy Friction stir processing High-entropy alloy Wire arc additive manufacturing

Author Community:

  • [ 1 ] [Shan, He]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Li, Yang]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 3 ] [Wang, Shuwen]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 4 ] [Yuan, Tao]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 5 ] [Chen, Shujun]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Coll Mech & Energy Engn, Beijing 100124, Peoples R China
  • [ 6 ] [Shan, He]State Key Lab Mech Syst & Vibrat, Shanghai 200240, Peoples R China

Reprint Author's Address:

  • 袁涛

    [Yuan, Tao]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Coll Mech & Energy Engn, Beijing 100124, Peoples R China

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Source :

JOURNAL OF ALLOYS AND COMPOUNDS

ISSN: 0925-8388

Year: 2025

Volume: 1020

6 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 16

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