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In this study, the joint of novel Al-Mg-Zn-Er-Zr alloy were performed by using metal inert gas (MIG) welding with ER5E61 filler wires. The mechanical properties and corresponding microstructure of the base metal (BM), heat-affected zone (HAZ) and weld metal (WM) were investigated. The MIG welded joint in Al-Mg-Zn-Er-Zr alloy achieves an ultimate tensile strength (UTS) of 337.5 MPa, with a high strength coefficient of 0.81. The UTS values for the BM, HAZ, and WM are 420.5 MPa, 376.3 MPa, and 339.6 MPa, respectively. Compared to the BM, the joint strength is reduced, indicating the occurrence of joint softening. The reduced mechanical properties in the HAZ are primarily attributed to the coarsening of Al6Mn and Al3(Er, Zr) nanophases and the decreased dislocation density. Fracture analysis reveals that the WM is the weakest region in the joints, characterized by the complete dissolution of Mg32(Al, Zn)49, Al6Mn, and Al3(Er, Zr) nanophases, a reduced dislocation density of 0.99 × 10 ¹⁵ m⁻², and a lowered Mg content of 5.09 wt%. The softening of WM is considerably compensated by using the filler wires with higher Mg content, leading to the elevated strength efficiency. © 2025
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Materials Today Communications
Year: 2025
Volume: 45
3 . 8 0 0
JCR@2022
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 9
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