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The mechanical properties of Al[sbnd]Cu alloys produced through wire arc additive manufacturing (WAAM) often suffer from degradation due to continuous coarse precipitate phases and uneven microstructure. This research investigated the incorporation of h-BN particles into the deposition process of Al[sbnd]Cu alloys during WAAM, examining how these h-BN particles influence the microstructure and overall properties of the material. The results indicate that h-BN particles promoted grain refinement, leading to a uniform equiaxed grain microstructure and addressing the issue of uneven interlayer microstructure. By generating a large number of fine, dot-like precipitates, the continuous coarse precipitates distributed along the grain boundaries (GBs) were disrupted. The tensile strength increased from 171.8 ± 18.7 MPa to 254.4 ± 8.7 MPa in the horizontal direction and from 183.6 ± 19.4 MPa to 271.8 ± 16.2 MPa in the vertical direction, representing an improvement of 48 % in both directions. The elongation increased by 44 % and 32 % in the horizontal and vertical directions, respectively. However, there is no significant relationship between the change in elongation and the amount of particles added. This is attributed to the fact that the increase in dot-like precipitates and GBs inhibits crack growth, while the increase in pore number promote it. These two effects, on the whole, reach a certain level of equilibrium. © 2024
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Materials Characterization
ISSN: 1044-5803
Year: 2025
Volume: 223
4 . 7 0 0
JCR@2022
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 8
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