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Bipolar hydrogen production (FOR//HER) based on the formaldehyde oxidation reaction (FOR) with Cu-based electrocatalysts is expected to replace the conventional water splitting (OER//HER) due to producing H2 instead of O2 and requiring lower energy. However, excessive Cu+ formed during electrooxidation can influence the FOR catalytic activity. Herein, the Cu/Cu2O/Co(OH)2 composite electrocatalyst is successfully synthesized on carbon cloth (CC) by two-step electrodeposition. The as-synthesized Cu/Cu2O/Co(OH)2/CC shows excellent FOR catalytic performance with 3.08 and 2.42 times current density of Cu/Cu2O/CC at 0.1 and 0.5 VRHE, respectively. The cell voltage required to supply current density of 100 and 300 mA cm−2 based on FOR//HER of Cu/Cu2O/Co(OH)2/CC(+)//Pt sheet(−) is 0.35 and 0.75 V, respectively, is significantly smaller than cell voltage of OER//HER. The characterizations and DFT calculations indicate that the electronic regulation at the composite interface promotes the transformation of the formed Cu+ to Cu0, which ensures sufficient active sites and provides a channel for the rapid transfer of electrons during FOR, thus accelerating the reaction kinetics. This work provides a new idea for designing catalysts with excellent electrocatalytic performance. © 2025
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Chemical Engineering Journal
ISSN: 1385-8947
Year: 2025
Volume: 512
1 5 . 1 0 0
JCR@2022
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