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Author:

Cai, Hua (Cai, Hua.) | Xiao, Rongshi (Xiao, Rongshi.) (Scholars:肖荣诗)

Indexed by:

EI Scopus

Abstract:

Spatters in laser penetration welding of aluminum alloys can pollute the focusing system, which would affect the processing stability and welding quality. Furthermore, the spatter characteristics can reflect the laser welding process in some degree. In this paper, the spatter characteristics in fiber and CO2 laser welding of 6061-T6 aluminum alloy are investigated, and the reasons for the difference of the spatter characteristics are discussed. Dynamic behavior of spatters is recorded in real-time using a high-speed camera. The spatter particles are captured and measured experimentally. Probability density functions (PDFs) about the spatter velocity and particle size are fitted by Ordinary Least Squares (OLS) method in γ2 test. The result indicates that the spatter speed obeys Gaussian distribution and the particle size follows Lognormal distribution in both cases. The statistical speed of spatters is slower and the statistical diameter is greater in CO2 laser welding. Moreover, under 95% confidence, the particle size's PDF is more subject to Lognormal distribution with a much smaller residual mean square (RMS) of 3.26×10-3 in fiber laser welding than that of 0.109 in CO2 laser welding.

Keyword:

Gaussian beams High speed cameras Laser beams Fiber lasers Carbon dioxide Codes (symbols) Particle size Aluminum alloys Least squares approximations Probability density function Fibers Laser beam welding Carbon dioxide lasers

Author Community:

  • [ 1 ] [Cai, Hua]Institute of Laser Engineering, Beijing University of Technology, Beijing 100124, China
  • [ 2 ] [Xiao, Rongshi]Institute of Laser Engineering, Beijing University of Technology, Beijing 100124, China

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Source :

Year: 2011

Page: 150-158

Language: English

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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