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Author:

Tang Jie (Tang Jie.) | Zhang Yu (Zhang Yu.) | Shi Zhaoyao (Shi Zhaoyao.) (Scholars:石照耀)

Indexed by:

EI Scopus SCIE

Abstract:

To clarify or interpret the measurement results of double-flank gear measurement (DFGM), the mathematical model of radial and tangential error analysis of double-flank gear measurement is established. Using differential method, the mathematical model of surface-to-surface contact stage is concerned, and also the tip-to-surface interference stage is involved. The error sources including the base radius error (or profile slope deviation) and the tooth space angle error (or single pitch deviation) of the gear to be measured are concerned. A case study of the gear parameter with the gear contact ratio 1.77 is discussed to explain the tooth contact process, in which the critical contact points are listed for determining the rotation angle. The radial and tangential composite deviations are simulated under different sign combination or different value of the error sources to cover as many results as possible. The simulation results are compared with the measurement results on a gear measuring device (GMD) using double flank rack probe (DFRP), whereby the simulation parameters are determined through the gear profile slope deviation and the single pitch deviation of the gear measured on a Gear Measuring Center Klingelnberg P26. The curves of the simulation results and the measurement results on GMD are consistent to each other. For gear grade 6 according to ISO 1328-1:2013, the allowable value of the total profile deviation is 11.5 mu m. The simulation results are compared with the measurement results on a gear measuring device (GMD) based on double flank rack probe (DFRP). The difference between the peak to peak value of the simulation results and the mean line of the measurement results within the evaluation range is 1 inn in radial direction and 1.3 mu m in tangential direction, which means the simulation results has better consistency with the measurement results. The radial and tangential error analysis of DFGM can not only be used in simulation of the results, but also in interpreting the DFGM measurement results, which is helpful for gear measurement and quality control.

Keyword:

Tangential Double flank Gear measurement Simulation Radial

Author Community:

  • [ 1 ] [Tang Jie]Beijing Univ Technol, Coll Mech Engn & Appl Elect Tech, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 2 ] [Zhang Yu]Beijing Univ Technol, Coll Mech Engn & Appl Elect Tech, 100 Pingleyuan, Beijing 100124, Peoples R China
  • [ 3 ] [Shi Zhaoyao]Beijing Univ Technol, Coll Mech Engn & Appl Elect Tech, 100 Pingleyuan, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Tang Jie]Beijing Univ Technol, Coll Mech Engn & Appl Elect Tech, 100 Pingleyuan, Beijing 100124, Peoples R China

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Source :

PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY

ISSN: 0141-6359

Year: 2018

Volume: 51

Page: 552-563

3 . 6 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:156

JCR Journal Grade:3

Cited Count:

WoS CC Cited Count: 11

SCOPUS Cited Count: 13

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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