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Author:

Chen, S. J. (Chen, S. J..) (Scholars:陈树君) | Huang, N. (Huang, N..) | Liu, Y. K. (Liu, Y. K..) | Zhang, Y. M. (Zhang, Y. M..)

Indexed by:

EI Scopus SCIE

Abstract:

Skills possessed by human welders typically require a long time to develop. Especially, maintaining the torch to travel in desired speed is challenging. In this paper, a feedback control system is designed to assist the welder to adjust the torch movement for the desired speed in manual gas tungsten arc welding process. To this end, an innovative helmet based manual welding platform is proposed and developed. In this system, vibrators are installed on the helmet to generate vibration sounds to instruct the welder to speed or slow down the torch movement. The torch movement is monitored by a leap motion sensor. The torch speed is used as the feedback for the control algorithm to determine how to change the vibrations. To design the control algorithm, dynamic experiments are conducted to correlate the arm movement (torch speed) to the vibration control signal. Linear model is firstly identified using standard least squares method, and the model is analyzed. A nonlinear adaptive neuro-fuzzy inference system (ANFIS) model is then proposed to improve the model accuracy. The resultant nonlinear ANFIS model can estimate the welder's response on the welding speed. Based on the response model, a PID control algorithm has been designed and implemented to control the welder arm movement for desired torch speed. Experiments verified the effectiveness of the system for the desired speed with acceptable accuracy.

Keyword:

Human welder Machine-human system Control Modeling

Author Community:

  • [ 1 ] [Chen, S. J.]Beijing Univ Technol, Welding Res Inst, Beijing 100124, Peoples R China
  • [ 2 ] [Huang, N.]Beijing Univ Technol, Welding Res Inst, Beijing 100124, Peoples R China
  • [ 3 ] [Huang, N.]Univ Kentucky, Dept Elect Engn, Inst Sustainable Mfg, Lexington, KY 40506 USA
  • [ 4 ] [Liu, Y. K.]Univ Kentucky, Dept Elect Engn, Inst Sustainable Mfg, Lexington, KY 40506 USA
  • [ 5 ] [Zhang, Y. M.]Univ Kentucky, Dept Elect Engn, Inst Sustainable Mfg, Lexington, KY 40506 USA

Reprint Author's Address:

  • 张裕明

    [Zhang, Y. M.]Univ Kentucky, Dept Elect Engn, Inst Sustainable Mfg, Lexington, KY 40506 USA

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Source :

JOURNAL OF INTELLIGENT MANUFACTURING

ISSN: 0956-5515

Year: 2017

Issue: 6

Volume: 28

Page: 1249-1258

8 . 3 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:165

CAS Journal Grade:2

Cited Count:

WoS CC Cited Count: 18

SCOPUS Cited Count: 7

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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