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Relationships between tunneling parameters of TBM and rock chip characteristics based on image analysis
期刊论文 | 2024 , 45 (4) , 1142-1153 | ROCK AND SOIL MECHANICS
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Abstract :

Image analysis of rock chips is an important approach for TBM intelligent tunneling, and it can be used for real-time evaluation of rock-breaking efficiency and optimization of tunneling parameters. In order to investigate the relationships between TBM tunneling parameters and rock chip characteristics, a multi-step field tunneling test was carried out in an intact granite formation at a TBM construction section of Qingdao Metro Line 6. A rock chip image acquisition system was installed on the TBM to real-time collect rock chip images. Then, the relationship between the tunneling parameters and the size and shape characteristics of rock chips obtained through image processing was analyzed. The results showed that the median particle size d50, maximum particle size dmax and roughness index CI all present a positive correlation with thrust, torque and penetration, while a good negative correlation with FPI and SE. When the thrust exceeds a critical value for rock-breaking, the increase in thrust will significantly increase d50 and CI, while dmax increases significantly only when the thrust exceeds a larger value. Besides, as the thrust increases, the shape of the large rock chips gradually becomes flattened and the aspect ratio increases. However, after the thrust reaches a certain level, the aspect ratio will remain stable. The results can provide a basis for real-time optimization of TBM tunneling parameters based on rock chip information.

Keyword :

field tunneling test field tunneling test tunneling parameters tunneling parameters tunnel boring machine (TBM) tunnel boring machine (TBM) rock chip rock chip tunneling performance tunneling performance

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GB/T 7714 Zhou Xiao-xiong , Xiao Yu-hang , Gong Qiu-ming et al. Relationships between tunneling parameters of TBM and rock chip characteristics based on image analysis [J]. | ROCK AND SOIL MECHANICS , 2024 , 45 (4) : 1142-1153 .
MLA Zhou Xiao-xiong et al. "Relationships between tunneling parameters of TBM and rock chip characteristics based on image analysis" . | ROCK AND SOIL MECHANICS 45 . 4 (2024) : 1142-1153 .
APA Zhou Xiao-xiong , Xiao Yu-hang , Gong Qiu-ming , Liu Xiao-li , Liu Jun-hao , Liu Dong-xin . Relationships between tunneling parameters of TBM and rock chip characteristics based on image analysis . | ROCK AND SOIL MECHANICS , 2024 , 45 (4) , 1142-1153 .
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Preliminary Study on the Carbide Button Selection of a Button Cutter for Beishan Granite Using Indentation Tests SCIE
期刊论文 | 2023 , 56 (10) , 7721-7735 | ROCK MECHANICS AND ROCK ENGINEERING
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Abstract :

HighlightsThe indentation tests with different types of carbide buttons were conducted.The indentation process and crack pattern under the indenter were analyzed.The conical and saddle buttons are better by exploring the PI, SE, and crack pattern.

Keyword :

Button cutter Button cutter Rock-breaking efficiency Rock-breaking efficiency Fluorescent crack visualization method Fluorescent crack visualization method Indentation test Indentation test Carbide button Carbide button

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GB/T 7714 Ma, Yanan , Gong, Qiuming , Yin, Lijun et al. Preliminary Study on the Carbide Button Selection of a Button Cutter for Beishan Granite Using Indentation Tests [J]. | ROCK MECHANICS AND ROCK ENGINEERING , 2023 , 56 (10) : 7721-7735 .
MLA Ma, Yanan et al. "Preliminary Study on the Carbide Button Selection of a Button Cutter for Beishan Granite Using Indentation Tests" . | ROCK MECHANICS AND ROCK ENGINEERING 56 . 10 (2023) : 7721-7735 .
APA Ma, Yanan , Gong, Qiuming , Yin, Lijun , Ma, Hongsu , Kang, Le . Preliminary Study on the Carbide Button Selection of a Button Cutter for Beishan Granite Using Indentation Tests . | ROCK MECHANICS AND ROCK ENGINEERING , 2023 , 56 (10) , 7721-7735 .
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True-triaxial experimental study on the brittle failure of granite conditioned by the TBM disc cutter SCIE
期刊论文 | 2023 , 170 | INTERNATIONAL JOURNAL OF ROCK MECHANICS AND MINING SCIENCES
WoS CC Cited Count: 3
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Abstract :

The brittle failure induced by high in-site stress occurring at the tunnel face significantly affect the TBM performance. To study the rock mass failure mechanism under the combined effect of high stress and TBM cutters, three groups of true-triaxial rockburst tests were conducted, simulating the failure processes using the loading scheme "one-single face free and the remaining five surfaces loaded". Conditioned granite specimens previously cut by the TBM cutter were prepared, and the different stressed conditions were determined based on the in-situ stress field of the Yinhan water conveyance tunnel. As the confining stress increased, the peak strength of the rock specimen also increased, and the final rupture was more violent, leading to a rockburst. The failure process recorded by the high-speed camera and the failure pattern showed a clear change. The rock conditioned by the TBM cutter was more susceptible to brittle failure under high stress, and the failure depth was greater. The stressstrain curves in the & sigma;1 direction and the AE characteristics indicated that as the loading stress increased, the damage in the rock changed from a dominant tensile failure to a dominant shear failure, gradually extending to deeper areas of the rock. This alteration changed the rock mass mechanical behavior of the tunnel face, i.e., its stability and boreability, consequently influencing the rock breakage process by TBM cutters. As the severity of failure increased, the TBM performance shifted from a low efficiency rock-breaking performance limited by the cutter thrust to a high efficiency rock-breaking performance limited by the muck capacity and safety control.

Keyword :

Tunnel face Tunnel face TBM performance TBM performance High in-situ stress High in-situ stress True-triaxial rockburst test True-triaxial rockburst test Rockburst Rockburst

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GB/T 7714 Lu, Jianwei , Gong, Qiuming , Yin, Lijun et al. True-triaxial experimental study on the brittle failure of granite conditioned by the TBM disc cutter [J]. | INTERNATIONAL JOURNAL OF ROCK MECHANICS AND MINING SCIENCES , 2023 , 170 .
MLA Lu, Jianwei et al. "True-triaxial experimental study on the brittle failure of granite conditioned by the TBM disc cutter" . | INTERNATIONAL JOURNAL OF ROCK MECHANICS AND MINING SCIENCES 170 (2023) .
APA Lu, Jianwei , Gong, Qiuming , Yin, Lijun , Thuro, Kurosch , Su, Guoshao . True-triaxial experimental study on the brittle failure of granite conditioned by the TBM disc cutter . | INTERNATIONAL JOURNAL OF ROCK MECHANICS AND MINING SCIENCES , 2023 , 170 .
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Study on Tunnelling Performance of Dual-Mode Shield TBM by Cutterhead Working Performance and Tunnelling Difference Comparison: A Case in Shenzhen Metro Line 12 SCIE
期刊论文 | 2023 , 56 (7) , 5315-5333 | ROCK MECHANICS AND ROCK ENGINEERING
WoS CC Cited Count: 5
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Abstract :

The HuaiFu tunnel section of Shenzhen Metro Line 12 is located in Baoan District, Shenzhen, with a total length of approximately 1750 m. The excavated grounds are extremely complicated, with soft soil ground, mixed ground, fault zones, and hard rock ground with a length of over 1200 m. A dual-mode shield TBM with EPB and single-shield modes was employed in the tunnel section. To evaluate the tunnelling performance of the dual-mode shield TBM, two sets of monitoring systems were applied to acquire the cutterhead working performance during the dual-mode shield TBM tunnelling, and the tunnelling difference between the dual-mode shield TBM and composite EPB shield in hard rock ground were analysed. As for the cutterhead working performance, relative sliding occurred between the cutter and tunnel face, and the cutter wear curve increased linearly in any ground and excavation modes. Under different grounds and excavation modes, the cutterhead temperature thresholds were different, and the time-domain and frequency-domain of the cutterhead vibration were different. As for the tunnelling difference, the single-shield mode offered a higher penetration rate, fewer cutter replacements, lower energy consumption and faster advance rate than the EPB mode. The advance rate of EPB mode was higher than that of the composite EPB shield due to the faster cutterhead rotation speed. The results can provide guidance for excavation mode selection of the dual-mode shield TBM and type selection of TBM for similar grounds.

Keyword :

Monitoring system Monitoring system Cutterhead working performance Cutterhead working performance Composite EPB shield Composite EPB shield Excavation mode Excavation mode Tunnelling performance Tunnelling performance Dual-mode shield TBM Dual-mode shield TBM

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GB/T 7714 Wu, Fan , Gong, Qiuming , Li, Zhigang et al. Study on Tunnelling Performance of Dual-Mode Shield TBM by Cutterhead Working Performance and Tunnelling Difference Comparison: A Case in Shenzhen Metro Line 12 [J]. | ROCK MECHANICS AND ROCK ENGINEERING , 2023 , 56 (7) : 5315-5333 .
MLA Wu, Fan et al. "Study on Tunnelling Performance of Dual-Mode Shield TBM by Cutterhead Working Performance and Tunnelling Difference Comparison: A Case in Shenzhen Metro Line 12" . | ROCK MECHANICS AND ROCK ENGINEERING 56 . 7 (2023) : 5315-5333 .
APA Wu, Fan , Gong, Qiuming , Li, Zhigang , Huang, Liu , Sun, Qianwei , Liu, Qiuyu . Study on Tunnelling Performance of Dual-Mode Shield TBM by Cutterhead Working Performance and Tunnelling Difference Comparison: A Case in Shenzhen Metro Line 12 . | ROCK MECHANICS AND ROCK ENGINEERING , 2023 , 56 (7) , 5315-5333 .
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The Modelling of Rock Fragmentation Mechanisms by Carbide Buttons Using the 3D Discrete Element Method SCIE
期刊论文 | 2023 , 13 (10) | APPLIED SCIENCES-BASEL
WoS CC Cited Count: 3
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Abstract :

Button cutters are commonly used in hard rock drilling because the inserted carbide buttons provide exceptional wear resistance, impact resistance, and high strength in challenging geological formations. One of the most pressing issues in designing a button cutter is to study the rock breaking mechanisms of carbide buttons. In this study, the three-dimensional discrete element method (DEM) was employed to investigate the rock breaking mechanism and cutting performance of five widely used carbide buttons, i.e., spherical, saddle, wedge, conical, and parabolic buttons. The simulation results were compared with laboratory tests to reveal the rock indentation process. The crack propagation pattern, energy dissipation, and damage evolution associated with the force-penetration depth curve were investigated. Tensile damage was the primary determinant for crack propagation and coalescence. By systematically exploring the penetration index, specific energy, and crack propagation characteristics, the conical button had a high rock breaking efficiency when the penetration depth was low, and the saddle button had a high rock breaking efficiency when the penetration depth was high. The findings can provide references for the design of a button cutter.

Keyword :

carbide button carbide button numerical simulation numerical simulation crack propagation crack propagation breaking mechanism breaking mechanism damaged zone damaged zone

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GB/T 7714 Ma, Yanan , Gong, Qiuming , Zhou, Xiaoxiong et al. The Modelling of Rock Fragmentation Mechanisms by Carbide Buttons Using the 3D Discrete Element Method [J]. | APPLIED SCIENCES-BASEL , 2023 , 13 (10) .
MLA Ma, Yanan et al. "The Modelling of Rock Fragmentation Mechanisms by Carbide Buttons Using the 3D Discrete Element Method" . | APPLIED SCIENCES-BASEL 13 . 10 (2023) .
APA Ma, Yanan , Gong, Qiuming , Zhou, Xiaoxiong , Yin, Lijun , Ma, Hongsu . The Modelling of Rock Fragmentation Mechanisms by Carbide Buttons Using the 3D Discrete Element Method . | APPLIED SCIENCES-BASEL , 2023 , 13 (10) .
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Rock Chip Properties of TBM Penetration in Jointed Rock Masses Based on an Improved DICE2D Simulation SCIE
期刊论文 | 2022 , 55 (12) , 7547-7568 | ROCK MECHANICS AND ROCK ENGINEERING
WoS CC Cited Count: 3
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Abstract :

In most cases, TBM tunnels are constructed in jointed rock masses. Rock chip properties can be used to interpret the response of the rock mass to the TBM tunnelling. Engineering-scale simulations can help us to explain the relationship between rock chip properties and rock mass conditions. In this study, a GPU-based DICE2D programme is presented to meet the computation requirements of the engineering-scale simulation. The smooth joint model (SJM) was also incorporated into DICE2D via an improved joint side checking approach. Using the SJM-embedded DICE2D, a multiple-cutter penetration model was set up. The combined influence of joint spacing and angle on the rock breaking process and rock chip properties were analysed. Further, a rock chip extraction algorithm was proposed to quantify the shape and size distribution. The results showed that in the rock masses with the close joint spacing, the smaller the alpha angle, the blockier the rock chips were. As the joint spacing increase, the rock chips become flat. Both the joint spacing and alpha angle affected the size distribution. The overall size of rock chips decreased with the increasing joint spacing, and first increased with the increasing alpha angle and then decreased when the alpha angle was over 60 degrees. The very closely jointed rock mass at the alpha angle of 90 degrees was an exception because rock slabs would be produced. In addition, in the jointed rock mass with the joint spacing less than 250 mm and 60 degrees-75 degrees alpha angle, or in the highly jointed rock masses with 90 degrees alpha angle, significant differences between the forces acting on the different cutters were revealed.

Keyword :

Rock breaking mechanism Rock breaking mechanism Jointed rock mass Jointed rock mass Tunnel boring machine Tunnel boring machine DICE2D DICE2D Rock chip Rock chip

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GB/T 7714 Zhou, Xiaoxiong , Gong, Qiuming , Liu, Xiaoli et al. Rock Chip Properties of TBM Penetration in Jointed Rock Masses Based on an Improved DICE2D Simulation [J]. | ROCK MECHANICS AND ROCK ENGINEERING , 2022 , 55 (12) : 7547-7568 .
MLA Zhou, Xiaoxiong et al. "Rock Chip Properties of TBM Penetration in Jointed Rock Masses Based on an Improved DICE2D Simulation" . | ROCK MECHANICS AND ROCK ENGINEERING 55 . 12 (2022) : 7547-7568 .
APA Zhou, Xiaoxiong , Gong, Qiuming , Liu, Xiaoli , Xu, Hongyi , Yin, Lijun . Rock Chip Properties of TBM Penetration in Jointed Rock Masses Based on an Improved DICE2D Simulation . | ROCK MECHANICS AND ROCK ENGINEERING , 2022 , 55 (12) , 7547-7568 .
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下穿施工时盾构-卵石地层-既有隧道相互作用模型试验研究 CSCD
期刊论文 | 2021 , 47 (04) , 328-337 | 北京工业大学学报
CNKI Cited Count: 2
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Abstract :

以实际工程为背景,设计了具有单一卵石层和2个既有隧道的试验模型.基于自主研发的土压平衡盾构试验平台,开展了卵石地层盾构下穿既有马蹄形隧道和矩形隧道的模型试验.在试验过程中,记录了盾构机的施工动力和排土量,同时监测了试验模型的地表沉降,以及既有隧道的应变和作用在其上的土压力.通过盾构机施工动力和排土量的变化,分析了既有隧道对盾构施工状态的影响.利用盾构下穿过程中盾构排土量的变化,解释了既有隧道周围卵石土体发生塌落破坏的原因.基于实测的地表沉降和作用在既有隧道上土压力的变化规律,揭示了盾构下穿过程中既有隧道与卵石土体的相互作用机理.

Keyword :

地表沉降 地表沉降 既有隧道 既有隧道 卵石地层 卵石地层 模型试验 模型试验 隧道变形 隧道变形 盾构下穿 盾构下穿

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GB/T 7714 林庆涛 , 路德春 , 雷春明 et al. 下穿施工时盾构-卵石地层-既有隧道相互作用模型试验研究 [J]. | 北京工业大学学报 , 2021 , 47 (04) : 328-337 .
MLA 林庆涛 et al. "下穿施工时盾构-卵石地层-既有隧道相互作用模型试验研究" . | 北京工业大学学报 47 . 04 (2021) : 328-337 .
APA 林庆涛 , 路德春 , 雷春明 , 李晓强 , 苗金波 , 龚秋明 et al. 下穿施工时盾构-卵石地层-既有隧道相互作用模型试验研究 . | 北京工业大学学报 , 2021 , 47 (04) , 328-337 .
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岩石磨蚀性指数分级讨论 CSCD
期刊论文 | 2021 , 17 (3) , 748-758 | 地下空间与工程学报
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Abstract :

隧道施工中,岩石的磨蚀性是影响各类破岩工具磨损的主要因素之一.国际上设计了许多评价岩石磨蚀性的小型试验,其中Cerchar试验因其操作简易性获得了普遍应用,其结果CAI(Cerchar Abrasivity Index)值能够较好地预测破岩工具连续、平稳的正常磨损,目前我国也广泛采用该试验进行岩石磨蚀性评价.由于我国引进该试验时间较晚,尚无国家试验规范,CAI值的等级划分不明确.本文收集了国际上各试验室与机构使用的分级标准,从CAI值分级所用的钢针硬度、CAI值对应的破岩工具磨损量、大量试验数据的分布3个方面综合比较,认为国际岩石力学协会推荐的CAI值分级比较合理.本文对国内Cerchar试验规范创立、岩石磨蚀性评价具有借鉴意义.

Keyword :

CAI分级 CAI分级 磨蚀性试验 磨蚀性试验 工具磨损 工具磨损

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GB/T 7714 龚秋明 , 许弘毅 , 李立民 . 岩石磨蚀性指数分级讨论 [J]. | 地下空间与工程学报 , 2021 , 17 (3) : 748-758 .
MLA 龚秋明 et al. "岩石磨蚀性指数分级讨论" . | 地下空间与工程学报 17 . 3 (2021) : 748-758 .
APA 龚秋明 , 许弘毅 , 李立民 . 岩石磨蚀性指数分级讨论 . | 地下空间与工程学报 , 2021 , 17 (3) , 748-758 .
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Development of a real-time muck analysis system for assistant intelligence TBM tunnelling EI
期刊论文 | 2021 , 107 | Tunnelling and Underground Space Technology
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Intelligent tunnelling has become an important direction for the development of TBM technology recently. As a result of the interaction between rock mass and TBM cutterhead, mucks are very important for predicting rock mass conditions and evaluating rock breaking efficiency. A real-time muck analysis system for assistant intelligence TBM tunnelling is proposed in this paper. Machine vision was applied to take the muck images continuously in the high-speed conveyor belt. The image segmentation and feature extraction of the mucks are conducted by using a deep learning algorithm. The proposed system also measured the mass and volume flow of the muck by installing a belt scale and a scanner to monitor the stability of the rock mass on the tunnel face. After the system was completed, it was installed on an indoor simulation experimental platform. A series of experiments were conducted to verify the design functions and measurement accuracy. Additionally, the system was applied to a TBM tunnelling project. The application results showed that the proposed system reached its design requirements and functions, and can provide muck data support for further assistant intelligent TBM tunnelling. © 2020 Elsevier Ltd

Keyword :

Belt conveyors Belt conveyors Deep learning Deep learning Rocks Rocks Image segmentation Image segmentation Rock mechanics Rock mechanics Learning algorithms Learning algorithms

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GB/T 7714 Gong, Qiuming , Zhou, Xiaoxiong , Liu, Yongqiang et al. Development of a real-time muck analysis system for assistant intelligence TBM tunnelling [J]. | Tunnelling and Underground Space Technology , 2021 , 107 .
MLA Gong, Qiuming et al. "Development of a real-time muck analysis system for assistant intelligence TBM tunnelling" . | Tunnelling and Underground Space Technology 107 (2021) .
APA Gong, Qiuming , Zhou, Xiaoxiong , Liu, Yongqiang , Han, Bei , Yin, Lijun . Development of a real-time muck analysis system for assistant intelligence TBM tunnelling . | Tunnelling and Underground Space Technology , 2021 , 107 .
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盾构隧道施工刀盘状态实时监测系统研制 CQVIP
期刊论文 | 2021 , 58 (2) , 41-50 | 龚秋明
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Abstract :

盾构隧道施工刀盘状态实时监测系统研制

Keyword :

盾构机 盾构机 实时监测系统 实时监测系统 滚刀磨损 滚刀磨损 刀盘状态 刀盘状态 滚刀转速 滚刀转速

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GB/T 7714 龚秋明 , 王庆欢 , 王杜娟 et al. 盾构隧道施工刀盘状态实时监测系统研制 [J]. | 龚秋明 , 2021 , 58 (2) : 41-50 .
MLA 龚秋明 et al. "盾构隧道施工刀盘状态实时监测系统研制" . | 龚秋明 58 . 2 (2021) : 41-50 .
APA 龚秋明 , 王庆欢 , 王杜娟 , 邱海峰 , 吴帆 , 现代隧道技术 . 盾构隧道施工刀盘状态实时监测系统研制 . | 龚秋明 , 2021 , 58 (2) , 41-50 .
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