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Preparation and properties of highly loaded SnO2-based porous electrodes by DLP 3D printing SCIE
期刊论文 | 2023 , 935 | JOURNAL OF ALLOYS AND COMPOUNDS
WoS CC Cited Count: 7
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Abstract :

In this study, highly loaded tin oxide-based (SnO2-based) porous electrodes were prepared by digital light processing (DLP) 3D printing technology. Firstly, the SnO2 light-cured slurry was prepared. The curing process and heat treatment process were analyzed and optimized. Then the best process parameters were obtained. Antimony oxide (Sb2O3) was selected as the conductive agent to improve the electrical con-ductivity of the SnO2-based electrode. Through the characterization of resistivity, SEM and XRD, the op-timum doping amount of conductive agent Sb2O3 was determined to be 6 wt. %. Three kinds of porous electrodes with different shapes were prepared by DLP 3D printing, and the printing accuracy and me-chanical properties were characterized. The results showed that the forming dimension error was about 1.7 % in the X and Y direction, 2.3 % in the Z direction. And the average compressive strength was 18.1 MPa, which effectively ensured the shape integrity and mechanical stability of the printed parts. Then the electrochemical properties of DLP 3D printed SnO2-based electrode and conventional coated electrode were tested and compared. The results showed that the 3D printed porous electrode showed lower charge transfer impedance and higher ion diffusion efficiency, and the maximum charge transfer impedance could be reduced to 1/25 of the traditional electrode; At the same time, it showed better cycle performance and rate performance, and the capacity retention of the 3D printed porous electrode could be improved by about 29.0 % compared with the traditional electrode. This work shows that high-performance high-load porous electrodes can be accurately prepared by DLP 3D printing, which provides a new strategy for the future development of high-load thick electrodes. (c) 2022 Elsevier B.V. All rights reserved.

Keyword :

DLP 3D printing DLP 3D printing Doping Doping Porous electrodes Porous electrodes SnO2-based SnO2-based

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GB/T 7714 Qi, Guoan , Yao, Haihua , Zeng, Yong et al. Preparation and properties of highly loaded SnO2-based porous electrodes by DLP 3D printing [J]. | JOURNAL OF ALLOYS AND COMPOUNDS , 2023 , 935 .
MLA Qi, Guoan et al. "Preparation and properties of highly loaded SnO2-based porous electrodes by DLP 3D printing" . | JOURNAL OF ALLOYS AND COMPOUNDS 935 (2023) .
APA Qi, Guoan , Yao, Haihua , Zeng, Yong , Chen, Jimin . Preparation and properties of highly loaded SnO2-based porous electrodes by DLP 3D printing . | JOURNAL OF ALLOYS AND COMPOUNDS , 2023 , 935 .
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Material Extrusion Based Fabrication of Surgical Implant Template and Accuracy Analysis SCIE
期刊论文 | 2022 , 15 (5) | MATERIALS
WoS CC Cited Count: 4
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An implant template with great precision is significantly critical for clinical application. Currently, the application of an immediate implant remains limited by the deviations between the planned and actual achieved positions and long periods required for preparation of implant templates. Material Extrusion (MEX), as one kind of 3D printing method, is well known for its low cost and easy operation. However, the accuracy of the implant template printed by MEX has not been fully researched. To investigate the accuracy and feasibility of in vitro computer-guided surgery assisted with a MEX printed template, unidentified plaster samples missing a maxillary molar are digitalized. Mimics software (Materialise, Leuven, Belgium) is used for preoperative design. Surgical templates are fabricated by a MEX 3D printer (Lingtong III, Beijing SHINO, Beijing, China). Postoperative CBCT data are obtained after surgical template placement. The differences in positions of X, Y, Z, and dXYZ as well as angulations between the placed and the designed template are measured on labiolingual and mesiodistal planes. The deviations of the planned and the actual outcome in each dimension are observed and analyzed. Data from different samples indicate that the mean deviation of the angle measures approximately 3.640 degrees. For position deviation, the maximum deviation is found in the z-direction and the mean deviation is about 0.365 +/- 0.136 mm. The mean deviation of space Euclidean distance dXYZ is approximately 0.537 +/- 0.123 mm. Implant templates fabricated by MEX present a relatively high accuracy for tooth-supported guide implantation.

Keyword :

accuracy analysis accuracy analysis fused deposition modeling fused deposition modeling CBCT CBCT 3D printing 3D printing implant template implant template

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GB/T 7714 Zhang, Chengyu , Yuan, Yanping , Chen, Jimin . Material Extrusion Based Fabrication of Surgical Implant Template and Accuracy Analysis [J]. | MATERIALS , 2022 , 15 (5) .
MLA Zhang, Chengyu et al. "Material Extrusion Based Fabrication of Surgical Implant Template and Accuracy Analysis" . | MATERIALS 15 . 5 (2022) .
APA Zhang, Chengyu , Yuan, Yanping , Chen, Jimin . Material Extrusion Based Fabrication of Surgical Implant Template and Accuracy Analysis . | MATERIALS , 2022 , 15 (5) .
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一种基于3D打印负泊松比结构的高压电系数d31钛酸钡陶瓷的制作方法 incoPat
专利 | 2022-03-02 | CN202210201197.X
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一种基于3D打印负泊松比结构的高压电系数d31钛酸钡陶瓷的制作方法,属于3D打印技术及压电陶瓷领域。本发明首先是设计反手性负泊松比结构,胞元是由四根杆长为l,高、宽为t的杆,杆间距为d,90°旋转周期排列得到。再将胞元以镜像并4×4阵列的方式得到整体的结构,经过理论推导出结构压电系数放大因子。本发明使用solidworks绘制并导出结构模型,将模型导入CeraFab‑DP软件进行切片处理。本发明浆料主要成分为:钛酸钡微米粉末,光敏树脂预混液,将浆料倒入lithoz打印机树脂槽中开始打印,打印完成后的坯体放入马弗炉中按特定参数脱脂烧结,再经过极化处理,最终得到具有高横向压电系数d31的反手性负泊松比压电陶瓷。

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GB/T 7714 曾勇 , 杜曦晨 , 陈继民 . 一种基于3D打印负泊松比结构的高压电系数d31钛酸钡陶瓷的制作方法 : CN202210201197.X[P]. | 2022-03-02 .
MLA 曾勇 et al. "一种基于3D打印负泊松比结构的高压电系数d31钛酸钡陶瓷的制作方法" : CN202210201197.X. | 2022-03-02 .
APA 曾勇 , 杜曦晨 , 陈继民 . 一种基于3D打印负泊松比结构的高压电系数d31钛酸钡陶瓷的制作方法 : CN202210201197.X. | 2022-03-02 .
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3D printing of hollow lattice structures of ZrO2(3Y)/Al2O3 ceramics by vat photopolymerization: Process optimization, microstructure evolution and mechanical properties SCIE
期刊论文 | 2022 , 83 , 756-767 | JOURNAL OF MANUFACTURING PROCESSES
WoS CC Cited Count: 19
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Abstract :

3D printing technology was introduced into the manufacturing of ceramic components. To obtain a new light-weight multifunctional structure with novel structure and excellent performance, and promote the deep com-bination of additive manufacturing and optimization design, ZrO2(3Y)/Al2O3 hollow lattice structure ceramics with two kinds of high precision and different porosity were prepared by vat photopolymerization in this paper, and the process optimization, microstructure evolution, and performance were studied. The hollow lattice structure with good molding accuracy and porosity of 35 %-55 % was prepared by component design, opti-mization of slurry, degreasing, and sintering process, which effectively avoided the ceramic cracking and collapse caused by resin volatilization. When the Al2O3 content was 6 wt%, dense ZrO2(3Y)/Al2O3 ceramics with grain refinement, excellent microhardness, and fracture toughness were obtained. The relationship between lattice structure and compressive strength was analyzed by simulation and compressive test. The results show that the compressive strength of the two hollow lattice structures decreases with the increase of porosity. The maximum compressive strength of 35 %-face-centered cubic (FCC) hollow lattice structure is 326 MPa, which is significantly higher than that of body-centered cubic (BCC) structure (240 MPa) with the same porosity. The hollow lattice ceramic structure with good comprehensive performance and lightweight will lay a foundation for the application of industrial heat insulation, high temperature catalysis, and purification carrier in the future.

Keyword :

Mechanical properties Mechanical properties 3D printing 3D printing Analogue simulation Analogue simulation Lattice structure Lattice structure

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GB/T 7714 Zhang, Lizheng , Liu, Hao , Yao, Haihua et al. 3D printing of hollow lattice structures of ZrO2(3Y)/Al2O3 ceramics by vat photopolymerization: Process optimization, microstructure evolution and mechanical properties [J]. | JOURNAL OF MANUFACTURING PROCESSES , 2022 , 83 : 756-767 .
MLA Zhang, Lizheng et al. "3D printing of hollow lattice structures of ZrO2(3Y)/Al2O3 ceramics by vat photopolymerization: Process optimization, microstructure evolution and mechanical properties" . | JOURNAL OF MANUFACTURING PROCESSES 83 (2022) : 756-767 .
APA Zhang, Lizheng , Liu, Hao , Yao, Haihua , Zeng, Yong , Chen, Jimin . 3D printing of hollow lattice structures of ZrO2(3Y)/Al2O3 ceramics by vat photopolymerization: Process optimization, microstructure evolution and mechanical properties . | JOURNAL OF MANUFACTURING PROCESSES , 2022 , 83 , 756-767 .
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Micro/Nanoarchitectonics of 3D Printed Scaffolds with Excellent Biocompatibility Prepared Using Femtosecond Laser Two-Photon Polymerization for Tissue Engineering Applications SCIE
期刊论文 | 2022 , 12 (3) | NANOMATERIALS
WoS CC Cited Count: 22
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The fabrication of high-precision scaffolds with excellent biocompatibility for tissue engineering has become a research hotspot. Two-photon polymerization (TPP) can break the optical diffraction limit and is used to fabricate high-resolution three-dimensional (3D) microstructures. In this study, the biological properties, and machinability of photosensitive gelatin methacrylate (GelMA) hydrogel solutions are investigated, and the biocompatibility of 3D scaffolds using a photosensitive GelMA hydrogel solution fabricated by TPP is also evaluated. The biological properties of photosensitive GelMA hydrogel solutions are evaluated by analyzing their cytotoxicity, swelling ratio, and degradation ratio. The experimental results indicate that: (1) photosensitive GelMA hydrogel solutions with remarkable biological properties and processability are suitable for cell attachment. (2) a micro/nano 3D printed scaffold with good biocompatibility is fabricated using a laser scanning speed of 150 mu m/s, laser power of 7.8 mW, layer distance of 150 nm and a photosensitive GelMA hydrogel solution with a concentration of 12% (w/v). Micro/nano additive manufacturing will have broad application prospects in the tissue engineering field.

Keyword :

micro micro nano 3D printed scaffold nano 3D printed scaffold two-photon polymerization two-photon polymerization femtosecond laser femtosecond laser

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GB/T 7714 Yuan, Yanping , Chen, Lei , Shi, Ziyuan et al. Micro/Nanoarchitectonics of 3D Printed Scaffolds with Excellent Biocompatibility Prepared Using Femtosecond Laser Two-Photon Polymerization for Tissue Engineering Applications [J]. | NANOMATERIALS , 2022 , 12 (3) .
MLA Yuan, Yanping et al. "Micro/Nanoarchitectonics of 3D Printed Scaffolds with Excellent Biocompatibility Prepared Using Femtosecond Laser Two-Photon Polymerization for Tissue Engineering Applications" . | NANOMATERIALS 12 . 3 (2022) .
APA Yuan, Yanping , Chen, Lei , Shi, Ziyuan , Chen, Jimin . Micro/Nanoarchitectonics of 3D Printed Scaffolds with Excellent Biocompatibility Prepared Using Femtosecond Laser Two-Photon Polymerization for Tissue Engineering Applications . | NANOMATERIALS , 2022 , 12 (3) .
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Preparation of porous SnO2-based ceramics with lattice structure by DLP SCIE
期刊论文 | 2022 , 48 (10) , 14568-14577 | CERAMICS INTERNATIONAL
WoS CC Cited Count: 14
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Porous tin oxide-based (SnO2-based) ceramics with lattice structures were prepared by digital light processing (DLP) 3D printing technology. A 57 wt% SnO2-based DLP slurry was prepared by rheological experiments. By optimizing the exposure time, the DLP process for preparing SnO2 based ceramics had better molding accuracy. The printing size error could be controlled at about 1.8%. The degreasing and sintering curves were obtained by thermogravimetric-differential scanning calorimetry (TG-DSC) analysis, and the SnO2-based porous ceramics with porosity of 50%-71% were prepared. The SnO2-based ceramics with high densification could be obtained by sintering at 1300 degrees C for 2 h. The relative density of printed SnO2-based ceramics was about 92%. In this paper, zinc oxide (ZnO) was selected as a sintering additive to promote the densification of SnO2 ceramics. According to the characterization methods of scanning electron microscopy(SEM), X-ray diffraction(XRD), Energy dispersive spectrometer (EDS) and relative density, the optimum doping amount of ZnO was 9 wt%. The influence of pore structure on compressive strength was analyzed by finite element simulation and compressive test. The compressive strength of porous ceramics could be reduced from 1.56 MPa to 0.27 MPa by controlling the porosity of the porous lattice from 50% to 71%. The compressive strength of the solid block was 160 MPa. In this study, the porous SnO2-based ceramics prepared can be used in porous electrodes, lithium-ion batteries, super capacitors, catalysts, sensors and other fields in the future.

Keyword :

Mechanical properties Mechanical properties SnO2-Based ceramics SnO2-Based ceramics Porous lattice structure Porous lattice structure Densification Densification 3D printing 3D printing

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GB/T 7714 Qi, Guoan , Zeng, Yong , Chen, Jimin . Preparation of porous SnO2-based ceramics with lattice structure by DLP [J]. | CERAMICS INTERNATIONAL , 2022 , 48 (10) : 14568-14577 .
MLA Qi, Guoan et al. "Preparation of porous SnO2-based ceramics with lattice structure by DLP" . | CERAMICS INTERNATIONAL 48 . 10 (2022) : 14568-14577 .
APA Qi, Guoan , Zeng, Yong , Chen, Jimin . Preparation of porous SnO2-based ceramics with lattice structure by DLP . | CERAMICS INTERNATIONAL , 2022 , 48 (10) , 14568-14577 .
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3D打印空心点阵结构氧化铝陶瓷及其性能 CSCD
期刊论文 | 2021 , 49 (09) , 1853-1860 | 硅酸盐学报
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多孔氧化铝陶瓷具有耐高温、耐腐蚀、低热导率等众多优异的性能,在工业隔热领域的需求持续增加。采用数字光处理(DLP)3D打印技术制备了实心点阵和空心点阵2种不同构型的氧化铝陶瓷坯体,在1550℃的最佳烧结温度下保温4 h烧结出性能稳定的氧化铝陶瓷。结果表明,实心点阵比空心点阵具有更大的抗压强度,实心点阵的最大抗压强度为4.80 MPa。空心点阵的最大抗压强度为1.59 MPa。力学测试结果与力学模拟仿真结果具有一致性。DLP技术成形的空心点阵结构氧化铝陶瓷将来可用于工业隔热应用领域。

Keyword :

隔热性能 隔热性能 3D打印 3D打印 空心结构 空心结构 多孔氧化铝 多孔氧化铝 力学性能 力学性能

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GB/T 7714 孙立君 , 董鹏 , 曾勇 et al. 3D打印空心点阵结构氧化铝陶瓷及其性能 [J]. | 硅酸盐学报 , 2021 , 49 (09) : 1853-1860 .
MLA 孙立君 et al. "3D打印空心点阵结构氧化铝陶瓷及其性能" . | 硅酸盐学报 49 . 09 (2021) : 1853-1860 .
APA 孙立君 , 董鹏 , 曾勇 , 陈继民 . 3D打印空心点阵结构氧化铝陶瓷及其性能 . | 硅酸盐学报 , 2021 , 49 (09) , 1853-1860 .
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一种可调高度的3D打印用刮刀装置 incoPat
专利 | 2021-06-05 | CN202121248813.4
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一种可调高度的3D打印用刮刀装置涉及3D打印技术领域。装置包括:刮刀、千分尺头、千分尺固定座、导向件、传动齿轮、端部轴座、光轴、光轴导向件、支架槽爪;刮刀支架下侧边有螺栓固定有刮刀,刮刀旁侧面有两平行光轴,光轴穿过光轴导向件,光轴的端部装有传动齿轮,支架槽爪固定于刮刀支架上且位于光轴上方,在支架槽爪上方安装有千分尺固定座,千分尺头固定在千分尺座上,千分尺固定座位于刮刀支架上;刮刀支架上开孔,导向件通过螺栓方式对称安装在刮刀支架上。本装置能够在控制下抬起和落下刮刀,并且可以调节刮刀与打印基板之间的距离。

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GB/T 7714 陈继民 , 陈海达 , 刘斌 et al. 一种可调高度的3D打印用刮刀装置 : CN202121248813.4[P]. | 2021-06-05 .
MLA 陈继民 et al. "一种可调高度的3D打印用刮刀装置" : CN202121248813.4. | 2021-06-05 .
APA 陈继民 , 陈海达 , 刘斌 , 刘江博闻 . 一种可调高度的3D打印用刮刀装置 : CN202121248813.4. | 2021-06-05 .
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一种基于熔融沉积的316L不锈钢间接3D成型方法 incoPat
专利 | 2021-08-12 | CN202110921611.X
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本发明涉及金属3D打印的技术领域,是一种基于熔融沉积的316L不锈钢间接3D成型方法。本发明以316L不锈钢粉末和高分子粘结剂的复合线材作为原材料,结合熔融沉积3D打印和热处理两种技术,制备获得高致密度的316L不锈钢零件。本发明提供了一种低成本、经济型、可规模化应用的金属3D打印间接制作方法,对于实现金属3D打印的广泛应用,推动我国制造业发展具有重要意义。

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GB/T 7714 袁艳萍 , 相世博 , 陈继民 et al. 一种基于熔融沉积的316L不锈钢间接3D成型方法 : CN202110921611.X[P]. | 2021-08-12 .
MLA 袁艳萍 et al. "一种基于熔融沉积的316L不锈钢间接3D成型方法" : CN202110921611.X. | 2021-08-12 .
APA 袁艳萍 , 相世博 , 陈继民 , 张成宇 . 一种基于熔融沉积的316L不锈钢间接3D成型方法 : CN202110921611.X. | 2021-08-12 .
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一种光固化陶瓷成型设备可选幅面成型台 incoPat
专利 | 2021-06-28 | CN202121446375.2
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一种光固化陶瓷成型设备可选幅面成型台涉及3D打印机技术领域,具体涉及一种可调平工作台、可选幅面的陶瓷3D机成型台。本实用新型包括,工作面底板、定位销、插手槽、开孔槽、电机、侧板、直线模组、限位开关、调平螺栓、固定螺栓、固定平台、极限触板等;本实用新型通过使用不同尺寸的打印基板,并配合不同位置的盖板实现不同尺寸的打印幅面。

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GB/T 7714 陈继民 , 陈海达 , 刘斌 et al. 一种光固化陶瓷成型设备可选幅面成型台 : CN202121446375.2[P]. | 2021-06-28 .
MLA 陈继民 et al. "一种光固化陶瓷成型设备可选幅面成型台" : CN202121446375.2. | 2021-06-28 .
APA 陈继民 , 陈海达 , 刘斌 , 刘江博闻 . 一种光固化陶瓷成型设备可选幅面成型台 : CN202121446375.2. | 2021-06-28 .
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