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Author:

Chen Dongju (Chen Dongju.) (Scholars:陈东菊) | Fan Jinwei (Fan Jinwei.) (Scholars:范晋伟) | Li Haiyong (Li Haiyong.) | Wang Xiaofeng (Wang Xiaofeng.) | Zhang Feihu (Zhang Feihu.)

Indexed by:

EI Scopus SCIE CSCD

Abstract:

Hydrostatic spindles are increasingly used in precision machine tools. Thermal error is the key factor affecting the machining accuracy of the spindle, and research has focused on spindle thermal errors through examination of the influence of the temperature distribution, thermal deformation and spindle mode. However, seldom has any research investigated the thermal effects of the associated Couette flow. To study the heat transfer mechanism in spindle systems, the criterion of the heat transfer direction according to the temperature distribution of the Couette flow at different temperatures is deduced. The method is able to deal accurately with the significant phenomena occurring at every place where thermal energy flowed in such a spindle system. The variation of the motion error induced by thermal effects on a machine work-table during machining is predicated by establishing the thermo-mechanical error model of the hydrostatic spindle for a high precision machine tool. The flow state and thermal behavior of a hydrostatic spindle is analyzed with the evaluated heat power and the coefficients of the convective heat transfer over outer surface of the spindle are calculated, and the thermal influence on the oil film stiffness is evaluated. Thermal drift of the spindle nose is measured with an inductance micrometer, the thermal deformation data 1.35 mu m after running for 4 h is consistent with the value predicted by the finite element analysis's simulated result 1.28 mu m, and this demonstrates that the simulation method is feasible. The thermal effects on the processing accuracy from the flow characteristics of the fluid inside the spindle are analyzed for the first time.

Keyword:

hydrostatic spindle thermal deformation convective heat transfer finite element simulation Couette flow

Author Community:

  • [ 1 ] [Chen Dongju]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Fan Jinwei]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Li Haiyong]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Wang Xiaofeng]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China
  • [ 5 ] [Zhang Feihu]Harbin Inst Technol, Sch Mechatron Engn, Harbin 150001, Peoples R China

Reprint Author's Address:

  • 陈东菊

    [Chen Dongju]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

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Source :

CHINESE JOURNAL OF MECHANICAL ENGINEERING

ISSN: 1000-9345

Year: 2013

Issue: 3

Volume: 26

Page: 427-436

4 . 2 0 0

JCR@2022

ESI Discipline: ENGINEERING;

JCR Journal Grade:4

CAS Journal Grade:4

Cited Count:

WoS CC Cited Count: 5

SCOPUS Cited Count: 8

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 12

Online/Total:597/10595904
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