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Author:

Wen, Zhongling (Wen, Zhongling.) | Yu, Gaoyang (Yu, Gaoyang.) | Li, Siqi (Li, Siqi.) | Li, Yan (Li, Yan.) | Chen, Shuhai (Chen, Shuhai.) | Chen, Shujun (Chen, Shujun.) (Scholars:陈树君) | Huang, Jihua (Huang, Jihua.) | Yang, Jian (Yang, Jian.)

Indexed by:

EI Scopus SCIE

Abstract:

To improve interfacial inhomogeneous temperature distribution and weld appearance of butt welding-brazing of steel/aluminum dissimilar metals, a hybrid heat source method combining laser penetration welding with CMT arc was developed. The Ni/Zn double coating was prepared on the surface of steel to improve the interfacial reaction and achieve fluxless process. The welding characteristics of bare steel/aluminum alloy, Ni coated steel/aluminum alloy, and Ni/Zn double coated steel/aluminum alloy were comparatively studied. Transmission electron microscope (TEM), scanning electron microscope (SEM), and energy dispersive spectrometer (EDS) were used to analyze the interfacial microstructures of the joint. The results showed that the fluxless process were implemented by preparing Ni/Zn double coating on the surface of steel. The interfacial reaction between liquid Al and solid steel was obstructed to some extent by Ni/Zn double coating. The thickness of intermetallic compounds (IMCs) was reduced significantly. The interfacial reaction layer consisted of Fe2Al5 near the steel side and Fe4Al13 near the aluminum side. No continuous Ni-Al IMCs were found at the Fe/Al butt interface. The maximum tensile strength of Ni coated steel/aluminum joint was up to 93.4 MPa, which increased by 12% than that of the bare steel/aluminum joint. The maximum tensile strength of Ni/Zn double coated steel/aluminum joint was up to 112.6 MPa, which increased by 35% than that of the bare steel/aluminum joint. On this basis, the fluxless wetting and interfacial reaction mechanisms were revealed.

Keyword:

Interfacial reaction mechanism CMT arc-laser hybrid welding Welding-brazing Ni/Zn double coating Steel/aluminum dissimilar metals

Author Community:

  • [ 1 ] [Wen, Zhongling]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 2 ] [Yu, Gaoyang]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 3 ] [Li, Siqi]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 4 ] [Li, Yan]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 5 ] [Chen, Shuhai]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 6 ] [Huang, Jihua]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 7 ] [Yang, Jian]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China
  • [ 8 ] [Chen, Shujun]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Pingleyuan 100, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Chen, Shuhai]Univ Sci & Technol Beijing, Sch Mat Sci & Engn, Xueyuan Rd 30, Beijing 100083, Peoples R China

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Source :

OPTICS AND LASER TECHNOLOGY

ISSN: 0030-3992

Year: 2021

Volume: 134

5 . 0 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:87

JCR Journal Grade:1

Cited Count:

WoS CC Cited Count: 10

SCOPUS Cited Count: 14

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 10

Online/Total:677/10592091
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