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Author:

Qi Yongsheng (Qi Yongsheng.) | Wang Pu (Wang Pu.) | Gao Xuejin (Gao Xuejin.) (Scholars:高学金)

Indexed by:

CPCI-S

Abstract:

In industrial manufacturing, most batch processes are multi-phase and uneven-length batch processes in nature, phase-based approaches are intuitively well suited for batch process monitoring and quality prediction. In this paper, a new strategy is proposed using multi-phase dynamic partial least squares (DPLS) for batch processes monitoring and quality prediction. Firstly, batch process data was automatically divided into several phases using Gaussian mixture model (GMM) clustering arithmetic. Then run-to-run variations among different instances of a phase are synchronized by using dynamic time warping (DTW). Finally, multi-phase DPLS model is built between each phase and the quality variables. The proposed method easily handles the following problems: (1) static single model; (2) process and its model do not match; (3) linear method may not be efficient in compressing and extracting dynamic nonlinear process data. The idea and algorithm are illustrated with respect to the typical data collected from a benchmark simulation of fed-batch penicillin fermentation production. The simulation results demonstrate the effectiveness of the proposed method in comparison to original DPLS.

Keyword:

Batch Process Dynamic PLS Quality Prediction Gaussian Mixture Model

Author Community:

  • [ 1 ] [Qi Yongsheng]Beijing Univ Technol, Coll Elect Informat & Control Engn, Beijing 100124, Peoples R China
  • [ 2 ] [Wang Pu]Beijing Univ Technol, Coll Elect Informat & Control Engn, Beijing 100124, Peoples R China
  • [ 3 ] [Gao Xuejin]Beijing Univ Technol, Coll Elect Informat & Control Engn, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Qi Yongsheng]Beijing Univ Technol, Coll Elect Informat & Control Engn, Beijing 100124, Peoples R China

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Source :

2011 30TH CHINESE CONTROL CONFERENCE (CCC)

ISSN: 2161-2927

Year: 2011

Page: 5258-5263

Language: English

Cited Count:

WoS CC Cited Count: 2

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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