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Author:

Mei, Bin (Mei, Bin.) | Xie, Fugui (Xie, Fugui.) | Liu, Xin-Jun (Liu, Xin-Jun.) | Yang, Congbin (Yang, Congbin.)

Indexed by:

EI Scopus SCIE

Abstract:

Parallel manipulators have the potentials of high efficiency and high precision in the field of machining and manufacturing. However, accuracy improvement of the parallel manipulator is still an essential and challenging issue, encountering two important problems. Firstly, the ignorance of elastic deformation caused by gravity or deviations of static stiffness model restricts further improvement of accuracy. To solve this problem, an elasto-geometrical error modeling method is proposed. The comprehensive effects of structural errors, elastic deformation under gravity and compliance parameter errors on pose deviations are disclosed. On this basis, the identification equation of actual structural errors and compliance parameter errors can be established. Secondly, the ill-conditioned identification matrix and the identification equation with anisotropic residual error can lead to inaccurate identification results. To solve this problem, a weighted regularization method is proposed. The identification equation with isotropic residual error is built, and accurate identification can be realized with the regularization method. Based on the proposed methods, the error compensation experiment is conducted on the prototype of a five-axis parallel machining robot using a laser tracker. Experiment results show that the accuracy of the machining robot is significantly improved after compensation. An M1_160 test piece and an S-shaped test piece are machined and measured to further validate the effectiveness of the proposed methods. The elasto-geometrical error modeling method and the weighted regularization method can be applied to other parallel manipulators' accuracy improvement.

Keyword:

Error compensation Five-axis parallel machining robot Parameter identification Elasto-geometrical error model Weighted regularization method

Author Community:

  • [ 1 ] [Mei, Bin]Tsinghua Univ, State Key Lab Tribol & Tsinghua Univ DME Siemens, Dept Mech Engn DME, Beijing 100084, Peoples R China
  • [ 2 ] [Xie, Fugui]Tsinghua Univ, State Key Lab Tribol & Tsinghua Univ DME Siemens, Dept Mech Engn DME, Beijing 100084, Peoples R China
  • [ 3 ] [Liu, Xin-Jun]Tsinghua Univ, State Key Lab Tribol & Tsinghua Univ DME Siemens, Dept Mech Engn DME, Beijing 100084, Peoples R China
  • [ 4 ] [Xie, Fugui]Tsinghua Univ, Beijing Key Lab Precis Ultraprecis Mfg Equipments, Beijing 100084, Peoples R China
  • [ 5 ] [Liu, Xin-Jun]Tsinghua Univ, Beijing Key Lab Precis Ultraprecis Mfg Equipments, Beijing 100084, Peoples R China
  • [ 6 ] [Yang, Congbin]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Xie, Fugui]Tsinghua Univ, State Key Lab Tribol & Tsinghua Univ DME Siemens, Dept Mech Engn DME, Beijing 100084, Peoples R China;;[Liu, Xin-Jun]Tsinghua Univ, State Key Lab Tribol & Tsinghua Univ DME Siemens, Dept Mech Engn DME, Beijing 100084, Peoples R China

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Source :

PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY

ISSN: 0141-6359

Year: 2021

Volume: 69

Page: 48-61

3 . 6 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:87

JCR Journal Grade:2

Cited Count:

WoS CC Cited Count: 42

SCOPUS Cited Count: 54

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 1

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