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Author:

Jiang, Fan (Jiang, Fan.) (Scholars:蒋凡) | Wang, Shuo (Wang, Shuo.) | Xu, Bin (Xu, Bin.) | Cheng, Wei (Cheng, Wei.) | Ma, Xinqiang (Ma, Xinqiang.) | Chen, Shujun (Chen, Shujun.) (Scholars:陈树君)

Indexed by:

EI Scopus SCIE

Abstract:

This study aims to enhance the localized energy of the plasma arc to meet the requirement of thick metal plate welding. To achieve this, a novel hybrid heat source by coaxial arranging the laser and plasma arc was proposed, named laser-enhanced plasma arc (LPA). This special torch combines the two kind sources by a tubular tungsten electrode which the laser passes through, use laser to heat localized plasma arc to modify the energy distribution. The three-dimensional temperature field was measured to clarify the effect of laser on plasma arc energy distribution and the absorption characteristics of laser by plasma arc. The numerical simulation model was established to reveal the influence mechanism. Results show that there is a high laser absorption region in the plasma arc, and it exists obvious effects of plasma arc pressure and temperature on laser absorption rate. The location and size of the high laser absorption region change as the welding parameters because the temperature and pressure of plasma arc change. The results also substantiate that the hybrid source energy can be adjusted locally to increase the effective flame length of the plasma arc by changing the laser energy and plasma arc parameters, which is beneficial for thick metal plate welding. This study aims to enhance the localized energy of the plasma arc to meet the requirement of thick metal plate welding. To achieve this, a novel hybrid heat source by coaxial arranging the laser and plasma arc was proposed, named laser-enhanced plasma arc (LPA). This special torch combines the two kind sources by a tubular tungsten electrode which the laser passes through, use laser to heat localized plasma arc to modify the energy distribution. The three-dimensional temperature field was measured to clarify the effect of laser on plasma arc energy distribution and the absorption characteristics of laser by plasma arc. The numerical simulation model was established to reveal the influence mechanism. Results show that there is a high laser absorption region in the plasma arc, and it exists obvious effects of plasma arc pressure and temperature on laser absorption rate. The location and size of the high laser absorption region change as the welding parameters because the temperature and pressure of plasma arc change. The results also substantiate that the hybrid source energy can be adjusted locally to increase the effective flame length of the plasma arc by changing the laser energy and plasma arc parameters, which is beneficial for thick metal plate welding.

Keyword:

Novel heat source Local energy adjustment Heat transfer of laser to arc Laser-enhanced plasma arc

Author Community:

  • [ 1 ] [Jiang, Fan]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 2 ] [Wang, Shuo]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 3 ] [Xu, Bin]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 4 ] [Chen, Shujun]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China
  • [ 5 ] [Jiang, Fan]Qilu Univ Technol, Shandong Acad Sci, Laser Inst, Jinan, Peoples R China
  • [ 6 ] [Cheng, Wei]Qilu Univ Technol, Shandong Acad Sci, Laser Inst, Jinan, Peoples R China
  • [ 7 ] [Ma, Xinqiang]Qilu Univ Technol, Shandong Acad Sci, Laser Inst, Jinan, Peoples R China
  • [ 8 ] [Xu, Bin]Osaka Univ, Joining & Welding Res Inst, Osaka 5670047, Japan

Reprint Author's Address:

  • [Xu, Bin]Beijing Univ Technol, Fac Mat & Mfg, Engn Res Ctr Adv Mfg Technol Automot Components, Minist Educ, Beijing 100124, Peoples R China

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Source :

INTERNATIONAL JOURNAL OF THERMAL SCIENCES

ISSN: 1290-0729

Year: 2021

Volume: 168

4 . 5 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:87

JCR Journal Grade:1

Cited Count:

WoS CC Cited Count: 10

SCOPUS Cited Count: 10

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 8

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