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Author:

Cheng, Yongchao (Cheng, Yongchao.) | Yu, Rui (Yu, Rui.) | Zhou, Quan (Zhou, Quan.) | Chen, Heming (Chen, Heming.) | Yuan, Wei (Yuan, Wei.) | Zhang, YuMing (Zhang, YuMing.)

Indexed by:

EI Scopus SCIE

Abstract:

Welding is a major manufacturing process that joins two or more pieces of materials together through heating/ mixing them, with or without pressure, as they cool and solidify. The goal of welding manufacturing is to join materials together to meet service requirements at the lowest costs. Advanced welding manufacturing (AWM) is to use scientific methods to realize this goal. It involves three steps: (1) pre-design that selects process and joint design based on available processes (properties, capabilities, and costs); (2) design that uses models to predict the result from a given set of welding parameters and minimizes a cost function for optimizing the welding parameters; (3) real-time sensing and control that overcome the deviations of welding conditions from their nominal ones used in optimizing the welding parameters by adjusting the welding parameters based on such realtime sensing and feedback control. While step (1) and (2) are pre-manufacturing designs, step (3) is the step during manufacturing that must be addressed by manufacturers. This report reviews and analyzes the state-ofthe-art in real-time sensing of the gas metal arc welding, that is the most widely used robotic welding process, including seam tracking, machine vision, weld pool monitoring, machine learning, etc.

Keyword:

Sensor Machine learning Control CNN GMAW Weld pool Monitoring Welding Deep learning Gas metal arc welding Seam tracking Image Sensing

Author Community:

  • [ 1 ] [Cheng, Yongchao]Univ Kentucky, Inst Sustainable Mfg, Dept Elect & Comp Engn, Lexington, KY 40506 USA
  • [ 2 ] [Yu, Rui]Univ Kentucky, Inst Sustainable Mfg, Dept Elect & Comp Engn, Lexington, KY 40506 USA
  • [ 3 ] [Zhang, YuMing]Univ Kentucky, Inst Sustainable Mfg, Dept Elect & Comp Engn, Lexington, KY 40506 USA
  • [ 4 ] [Zhou, Quan]Hitachi Amer Ltd, R&D Div, 34500 Grand River Ave, Farmington Hills, MI 48335 USA
  • [ 5 ] [Chen, Heming]Hitachi Amer Ltd, R&D Div, 34500 Grand River Ave, Farmington Hills, MI 48335 USA
  • [ 6 ] [Yuan, Wei]Hitachi Amer Ltd, R&D Div, 34500 Grand River Ave, Farmington Hills, MI 48335 USA
  • [ 7 ] [Cheng, Yongchao]Beijing Univ Technol, Minist Educ, Welding Res Inst, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Zhang, YuMing]Univ Kentucky, Inst Sustainable Mfg, Dept Elect & Comp Engn, Lexington, KY 40506 USA

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2021

Volume: 70

Page: 452-469

6 . 2 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:87

JCR Journal Grade:2

Cited Count:

WoS CC Cited Count: 55

SCOPUS Cited Count: 56

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 6

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