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Abstract:
In this paper, a 3D surface topography model for ultra-precision turning is proposed, in which the coupling effect of turning dynamics and dynamics of the aerostatic spindle in microscale is considered. Firstly, the identification model of the tool-workpiece interference area is established by the analytical method, and then the accurate process damping coefficient is obtained. Meanwhile, considering the influence of the dynamic characteristics of the aerostatic spindle on the formation of the workpiece surface morphology, a 5-DOF aerostatic spindle dynamic model is established under the influence of the process damping effect in the cutting process and the microscale effect of the gas film. Then, based on the dynamic model of turning and aerostatic spindle, the surface topography model of ultra-precision turning is established. The effects of spindle speed, cutting width, and feed rate on the surface topography of ultra-precision turning are also analyzed. Finally, the cutting experiment is carried out, the surface morphology obtained from the simulation and experiment is characterized by three-dimensional surface roughness parameters, and the error between the simulation and experimental results is analyzed. The results show that the 3D surface morphology model built in this paper matches the experimental results better, which proves the effectiveness of the model.
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Source :
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
ISSN: 0268-3768
Year: 2022
Issue: 7-8
Volume: 120
Page: 4617-4633
3 . 4
JCR@2022
3 . 4 0 0
JCR@2022
ESI Discipline: ENGINEERING;
ESI HC Threshold:49
JCR Journal Grade:2
CAS Journal Grade:3
Cited Count:
WoS CC Cited Count: 2
SCOPUS Cited Count: 2
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 9
Affiliated Colleges: