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Author:

Li, Hong (Li, Hong.) | Liu, Xu-sheng (Liu, Xu-sheng.) | Zhang, Yu (Zhang, Yu.) | Yuan, Tao (Yuan, Tao.) | Hodulova, Erika (Hodulova, Erika.) | Simekova, Beata (Simekova, Beata.) | Bober, Mariusz (Bober, Mariusz.) | Senkara, Jacek (Senkara, Jacek.) | Li, Zhuo-xin (Li, Zhuo-xin.)

Indexed by:

EI Scopus SCIE

Abstract:

The application of lightweight materials in automotive industry creates the demand to develop reliable and cost-effective solutions for joining hybrid material parts and assemblies. In this work, the microstructure and mechanical properties of the dissimilar joint between aluminum alloy 6061 (AA6061) and carbon fiber-reinforced polyphenylene sulfide (CF-PPS) processed by refill friction stir spot welding (RFSSW) were investigated. The results show that the joining between AA6061 and CF-PPS is attributed to the combined effect of mechanical interlocking and adhesive bonding. The rotation speed affects the porosity at the AA6061/CF-PPS interface which is the governing factor of the joints' peak load during the lap-shear test. Varying rotation speed from 1000 to 1400 rpm, it illustrated that the lap-shear joints produced under 1200 rpm possess the highest peak load of 1460 N. Besides, it is observed that the joints produced with 1200 rpm have a thicker adhesive layer, which possess a strong mechanical interlocking effect. The failure mechanism for the joints includes cohesive and adhesive fracturing. Under the optimized rotation speed, the fracturing surface of the sample possess dimples with fiber pull-outed fibers, which infers a ductile failure.

Keyword:

Dissimilar joining Refill friction stir spot welding CF-PPS Aluminum alloy 6061 Rotation speed

Author Community:

  • [ 1 ] [Li, Hong]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 2 ] [Liu, Xu-sheng]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 3 ] [Zhang, Yu]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 4 ] [Yuan, Tao]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 5 ] [Li, Zhuo-xin]Beijing Univ Technol, Fac Mat & Mfg, Beijing 100124, Peoples R China
  • [ 6 ] [Hodulova, Erika]Slovak Univ Technol Bratislava, Fac Mat Sci & Technol Trnava, Trnava 91724, Slovakia
  • [ 7 ] [Simekova, Beata]Slovak Univ Technol Bratislava, Fac Mat Sci & Technol Trnava, Trnava 91724, Slovakia
  • [ 8 ] [Bober, Mariusz]Warsaw Univ Technol, Fac Mech & Ind Engn, PL-02524 Warsaw, Poland
  • [ 9 ] [Senkara, Jacek]Warsaw Univ Technol, Fac Mech & Ind Engn, PL-02524 Warsaw, Poland

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Source :

WELDING IN THE WORLD

ISSN: 0043-2288

Year: 2022

Issue: 5

Volume: 66

Page: 923-933

2 . 1

JCR@2022

2 . 1 0 0

JCR@2022

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:66

JCR Journal Grade:2

CAS Journal Grade:3

Cited Count:

WoS CC Cited Count: 4

SCOPUS Cited Count: 4

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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