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Author:

Pei, Yanhu (Pei, Yanhu.) | Liu, Zhifeng (Liu, Zhifeng.) | Xu, Jingjing (Xu, Jingjing.) | Qi, Baobao (Qi, Baobao.) | Cheng, Qiang (Cheng, Qiang.)

Indexed by:

Scopus SCIE

Abstract:

A flexible manufacturing system (FMS) improves productivity and makes it more efficient. Maintaining reliability levels and reducing costs through proper maintenance strategies are key problems for the development and application of a FMS. This paper proposes a grouping preventive maintenance strategy of a FMS with optimized parameters by considering both reliability and cost. In this work, a three-layer evaluation index system is first presented to accurately estimate the reliability of the FMS; index weights of each layer were obtained by reliability importance modeling and analysis, considering maintenance strategies. An element-grouping preventive strategy is proposed based on an influencing analysis, and a parameter optimization problem (considering reliability and maintenance costs) was established. In this strategy, three maintenance methods are presented for the elements, including low-level maintenance with a large period, low-level maintenance with a small period, as well as the combination of low-level maintenance with a small period and high-level maintenance with a large period; the effects of reliability improvement of the elements on the subsystem's reliability were analyzed to provide evidence for element grouping. Finally, the proposed method was applied to a box-part finishing FMS; the results indicate that this method can effectively reduce maintenance costs on the premise of satisfying the reliability requirements.

Keyword:

maintenance cost preventive maintenance reliability importance evaluation index system flexible manufacturing system

Author Community:

  • [ 1 ] [Pei, Yanhu]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Xu, Jingjing]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Cheng, Qiang]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Liu, Zhifeng]Jilin Univ, Sch Mech & Aerosp Engn, Key Lab CNC Equipment Reliabil, Minist Educ, Changchun 130015, Peoples R China
  • [ 5 ] [Qi, Baobao]Jilin Univ, Sch Mech & Aerosp Engn, Key Lab CNC Equipment Reliabil, Minist Educ, Changchun 130015, Peoples R China
  • [ 6 ] [Liu, Zhifeng]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 7 ] [Xu, Jingjing]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 8 ] [Cheng, Qiang]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Xu, Jingjing]Beijing Univ Technol, Inst Adv Mfg & Intelligent Technol, Beijing 100124, Peoples R China;;[Xu, Jingjing]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China;;

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Source :

MACHINES

Year: 2023

Issue: 1

Volume: 11

2 . 6 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 10

SCOPUS Cited Count: 11

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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