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Abstract:
A flexible manufacturing system (FMS) improves productivity and makes it more efficient. Maintaining reliability levels and reducing costs through proper maintenance strategies are key problems for the development and application of a FMS. This paper proposes a grouping preventive maintenance strategy of a FMS with optimized parameters by considering both reliability and cost. In this work, a three-layer evaluation index system is first presented to accurately estimate the reliability of the FMS; index weights of each layer were obtained by reliability importance modeling and analysis, considering maintenance strategies. An element-grouping preventive strategy is proposed based on an influencing analysis, and a parameter optimization problem (considering reliability and maintenance costs) was established. In this strategy, three maintenance methods are presented for the elements, including low-level maintenance with a large period, low-level maintenance with a small period, as well as the combination of low-level maintenance with a small period and high-level maintenance with a large period; the effects of reliability improvement of the elements on the subsystem's reliability were analyzed to provide evidence for element grouping. Finally, the proposed method was applied to a box-part finishing FMS; the results indicate that this method can effectively reduce maintenance costs on the premise of satisfying the reliability requirements.
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MACHINES
Year: 2023
Issue: 1
Volume: 11
2 . 6 0 0
JCR@2022
Cited Count:
WoS CC Cited Count: 10
SCOPUS Cited Count: 11
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 4
Affiliated Colleges: