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Author:

Ma, Yanan (Ma, Yanan.) | Gong, Qiuming (Gong, Qiuming.) (Scholars:龚秋明) | Zhou, Xiaoxiong (Zhou, Xiaoxiong.) | Yin, Lijun (Yin, Lijun.) | Ma, Hongsu (Ma, Hongsu.)

Indexed by:

Scopus SCIE

Abstract:

Button cutters are commonly used in hard rock drilling because the inserted carbide buttons provide exceptional wear resistance, impact resistance, and high strength in challenging geological formations. One of the most pressing issues in designing a button cutter is to study the rock breaking mechanisms of carbide buttons. In this study, the three-dimensional discrete element method (DEM) was employed to investigate the rock breaking mechanism and cutting performance of five widely used carbide buttons, i.e., spherical, saddle, wedge, conical, and parabolic buttons. The simulation results were compared with laboratory tests to reveal the rock indentation process. The crack propagation pattern, energy dissipation, and damage evolution associated with the force-penetration depth curve were investigated. Tensile damage was the primary determinant for crack propagation and coalescence. By systematically exploring the penetration index, specific energy, and crack propagation characteristics, the conical button had a high rock breaking efficiency when the penetration depth was low, and the saddle button had a high rock breaking efficiency when the penetration depth was high. The findings can provide references for the design of a button cutter.

Keyword:

carbide button numerical simulation crack propagation breaking mechanism damaged zone

Author Community:

  • [ 1 ] [Ma, Yanan]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing 100124, Peoples R China
  • [ 2 ] [Gong, Qiuming]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing 100124, Peoples R China
  • [ 3 ] [Yin, Lijun]Beijing Univ Technol, Key Lab Urban Secur & Disaster Engn, Minist Educ, Beijing 100124, Peoples R China
  • [ 4 ] [Zhou, Xiaoxiong]Tsinghua Univ, State Key Lab Hydrosci & Engn, Beijing 100084, Peoples R China
  • [ 5 ] [Ma, Hongsu]Beijing Res Inst Uranium Geol, CNNC Key Lab Geol Disposal High Level Radioact Was, Beijing 100029, Peoples R China

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Source :

APPLIED SCIENCES-BASEL

Year: 2023

Issue: 10

Volume: 13

2 . 7 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:19

Cited Count:

WoS CC Cited Count: 3

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 9

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