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Author:

Liu, J. (Liu, J..) | Jiang, F. (Jiang, F..) | Chen, S. (Chen, S..) | Wang, K. (Wang, K..) | Zhang, G. (Zhang, G..) | Xu, B. (Xu, B..) | Cheng, W. (Cheng, W..) | Ma, X. (Ma, X..)

Indexed by:

EI Scopus SCIE

Abstract:

This study investigates the underlying causes of Variable Polarity Plasma Arc Welding (VPPAW) spatial positional instability and its adverse impact on weld seam quality. Microstructural analysis reveals that the primary cause of poor transverse mechanical properties is the asymmetric distribution of grains. Through the study of heat and mass transfer in the molten pool, it was found that the asymmetric flow of molten metal under the influence of gravity is the main factor leading to uneven temperature distribution and asymmetric grain distribution in the weld pool. A novel approach based on a predefined temperature field is proposed to regulate the weld pool's stability and welding quality. The implementation of the predefined temperature field effectively improves VPPAW weld pool flow, leading to enhanced temperature distribution and grain size and distribution. These findings provide a theoretical foundation and valuable engineering recommendations for achieving high-quality spatial position welding in VPPAW. © 2023 The Author(s)

Keyword:

Flow behavior Gravity effect Mechanical properties Microstructure Molten metal Grain size

Author Community:

  • [ 1 ] [Liu J.]Engineering Research Center of Advanced Manufacturing Technology for Automotive Components Ministry of Education, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Liu J.]Joining and Welding Research Institute, Osaka University, Osaka, 5670047, Japan
  • [ 3 ] [Jiang F.]Engineering Research Center of Advanced Manufacturing Technology for Automotive Components Ministry of Education, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 4 ] [Jiang F.]Laser Institute, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 370000, China
  • [ 5 ] [Chen S.]Engineering Research Center of Advanced Manufacturing Technology for Automotive Components Ministry of Education, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 6 ] [Wang K.]Engineering Research Center of Advanced Manufacturing Technology for Automotive Components Ministry of Education, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 7 ] [Zhang G.]Engineering Research Center of Advanced Manufacturing Technology for Automotive Components Ministry of Education, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 8 ] [Xu B.]Engineering Research Center of Advanced Manufacturing Technology for Automotive Components Ministry of Education, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 9 ] [Xu B.]Joining and Welding Research Institute, Osaka University, Osaka, 5670047, Japan
  • [ 10 ] [Xu B.]State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001, China
  • [ 11 ] [Cheng W.]Laser Institute, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 370000, China
  • [ 12 ] [Ma X.]Laser Institute, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 370000, China

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Source :

Journal of Materials Research and Technology

ISSN: 2238-7854

Year: 2023

Volume: 26

Page: 5347-5359

6 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 5

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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