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Author:

Zhang, C. (Zhang, C..) | Yuan, Y. (Yuan, Y..) | Shi, C. (Shi, C..) | Chen, J. (Chen, J..)

Indexed by:

EI Scopus SCIE

Abstract:

3D printing has the unique advantages of personalized customization and machining of pure metal parts. However, high equipment cost of laser 3D printing to prepare pure metal parts has limited the wide application of metal 3D printing. Combination of material extrusion (MEX) with debinding and sintering leads to a low-cost process of creating solid metal parts. In this study, filament filled with 316 L stainless steel (316LSS) powder at 91 wt% is used to fabricate full metal parts. The 3D printing, debinding, and sintering process are thoroughly investigated, and the parameters are optimized with respect to the properties of the part. A two-step debinding process is performed especially to obtain full metal parts. Cyclohexane debinding is optimized to create an interconnected network to ensure the full release of the binder. Thermal-debinding process is optimized based on thermogravimetric analysis. Physicochemical characterization of the parts is then performed. After processing, parts show the highest density, microhardness, and tensile strength of 94.23%, 131.36 HV, and 343 MPa, which are comparable to the average level of previous reports. The reported process technique in this study opens the way to create intricate-shaped 316LSS parts for complex bionic structures, functional integration, lightweight, shape cooling, prototype spare parts, and biological implants, making it a new choice to manufacture metal parts for engineering applications. © 2023, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.

Keyword:

Surface analysis Material extrusion Mechanical properties Corrosion

Author Community:

  • [ 1 ] [Zhang C.]Faculty of Materials and Manufacturing, Institute of Laser Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Zhang C.]Key Laboratory of Trans-Scale Laser Manufacturing Technology, Ministry of Education, Beijing University of Technology, Beijing, 100124, China
  • [ 3 ] [Zhang C.]Beijing Engineering Research Center of 3D Printing for Digital Medical Health, Beijing University of Technology, Beijing, 100124, China
  • [ 4 ] [Yuan Y.]Faculty of Materials and Manufacturing, Institute of Laser Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 5 ] [Yuan Y.]Key Laboratory of Trans-Scale Laser Manufacturing Technology, Ministry of Education, Beijing University of Technology, Beijing, 100124, China
  • [ 6 ] [Yuan Y.]Beijing Engineering Research Center of 3D Printing for Digital Medical Health, Beijing University of Technology, Beijing, 100124, China
  • [ 7 ] [Shi C.]Faculty of Materials and Manufacturing, Institute of Laser Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 8 ] [Shi C.]Key Laboratory of Trans-Scale Laser Manufacturing Technology, Ministry of Education, Beijing University of Technology, Beijing, 100124, China
  • [ 9 ] [Shi C.]Beijing Engineering Research Center of 3D Printing for Digital Medical Health, Beijing University of Technology, Beijing, 100124, China
  • [ 10 ] [Chen J.]Faculty of Materials and Manufacturing, Institute of Laser Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 11 ] [Chen J.]Key Laboratory of Trans-Scale Laser Manufacturing Technology, Ministry of Education, Beijing University of Technology, Beijing, 100124, China
  • [ 12 ] [Chen J.]Beijing Engineering Research Center of 3D Printing for Digital Medical Health, Beijing University of Technology, Beijing, 100124, China

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Source :

International Journal of Advanced Manufacturing Technology

ISSN: 0268-3768

Year: 2023

Issue: 1-2

Volume: 129

Page: 587-599

3 . 4 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:19

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 2

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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