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Author:

Zhang, Jia (Zhang, Jia.) | Long, Lianchun (Long, Lianchun.) | Wu, Qi (Wu, Qi.)

Indexed by:

EI Scopus

Abstract:

During selective laser melting additive manufacture, due to local high temperature, the material undergoes non-uniform deformation and produces residual stress, which greatly affects the processing quality of the parts. A numerical model of selective laser melting process is established by means of thermo-mechanical sequential coupling, thermo-elastic-plastic model, metal powder-solid two-phase transformation, birth-death element and restart technology. Then the influence of geometric configuration on residual stress is studied. Compared with experimental results in literatures, the accuracy of the simulation algorithm is verified. The results show that the residual stress increases with the decrease of curvature of the parts, and the compressive residual stress mainly distributes on the inner and outer walls of the parts, while the tensile residual stress mainly distributes on the area near the middle diameter of the parts. With the increase of the height of the additive, the residual stress decreases first and then increases, and gradually tends to be stable. © 2021 Journal of Mechanical Engineering.

Keyword:

Numerical models Selective laser melting Melting Residual stresses Laser materials processing Additives Powder metals Elastoplasticity

Author Community:

  • [ 1 ] [Zhang, Jia]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing; 100124, China
  • [ 2 ] [Long, Lianchun]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing; 100124, China
  • [ 3 ] [Wu, Qi]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing; 100124, China

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Source :

Journal of Mechanical Engineering

ISSN: 0577-6686

Year: 2021

Issue: 18

Volume: 57

Page: 172-181

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count: 6

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 15

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