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Author:

Wu, Liqu (Wu, Liqu.) | Zhang, Xiaohong (Zhang, Xiaohong.) | Zhang, Ye (Zhang, Ye.) | Wen, Dongdong (Wen, Dongdong.) | Wang, Biao (Wang, Biao.) | Shi, Zhaoyao (Shi, Zhaoyao.) | Li, Chao (Li, Chao.) | Ding, Yuejiao (Ding, Yuejiao.)

Indexed by:

EI Scopus SCIE

Abstract:

During the grinding process, K9 optical glass exhibits poor machinability, leading to issues such as crack growth, machining costs, low machining efficiency, and many other problems, seriously restricting its manufacture and application. This paper evaluated the feasibility of picosecond laser-assisted polishing of optical glass workpieces as an economical production method. This study involves a comprehensive exploration of several key aspects, including workpiece dimension control, the surface quality after picosecond laser ablation assessment, the parameters of the picosecond laser equipment optimization, and fine-tuning the parameters of the polishing equipment. The results show that the workpiece surface exhibits a recast layer with an uneven thickness distribution after laser processing, leading to a 38% reduction in luminous flux. Additionally, the roughness of the ablated surface decreases as the pulse repetition rates increase from 40 to 120 kHz. Due to the nonlinear absorption of energy by the amorphous body, the maximum ablation depth occurs around 80 kHz. Furthermore, the unevenly distributed recast layer affects the polishing process. Nevertheless, the efficiency of the picosecond laser-assisted polishing method is greatly improved compared to the conventional method of precision grinding followed by polishing. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2024.

Keyword:

Grinding (machining) Optical glass Pulse repetition rate Laser ablation Quality control Polishing Topography Picosecond lasers

Author Community:

  • [ 1 ] [Wu, Liqu]College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang; 414006, China
  • [ 2 ] [Wu, Liqu]Key Laboratory of Intelligent Manufacturing and Service Performance Optimization of Laser and Grinding in Mechanical Industry, Yueyang; 414006, China
  • [ 3 ] [Zhang, Xiaohong]College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang; 414006, China
  • [ 4 ] [Zhang, Xiaohong]Key Laboratory of Intelligent Manufacturing and Service Performance Optimization of Laser and Grinding in Mechanical Industry, Yueyang; 414006, China
  • [ 5 ] [Zhang, Ye]College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang; 414006, China
  • [ 6 ] [Zhang, Ye]Key Laboratory of Intelligent Manufacturing and Service Performance Optimization of Laser and Grinding in Mechanical Industry, Yueyang; 414006, China
  • [ 7 ] [Wen, Dongdong]School of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan; 411201, China
  • [ 8 ] [Wang, Biao]College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang; 414006, China
  • [ 9 ] [Wang, Biao]Key Laboratory of Intelligent Manufacturing and Service Performance Optimization of Laser and Grinding in Mechanical Industry, Yueyang; 414006, China
  • [ 10 ] [Shi, Zhaoyao]Beijing Engineering Research Center of Precision Measurement Technology and Instruments, Beijing University of Technology, Beijing; 100124, China
  • [ 11 ] [Li, Chao]College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang; 414006, China
  • [ 12 ] [Li, Chao]Key Laboratory of Intelligent Manufacturing and Service Performance Optimization of Laser and Grinding in Mechanical Industry, Yueyang; 414006, China
  • [ 13 ] [Ding, Yuejiao]College of Mechanical Engineering, Hunan Institute of Science and Technology, Yueyang; 414006, China
  • [ 14 ] [Ding, Yuejiao]Key Laboratory of Intelligent Manufacturing and Service Performance Optimization of Laser and Grinding in Mechanical Industry, Yueyang; 414006, China

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Source :

International Journal of Advanced Manufacturing Technology

ISSN: 0268-3768

Year: 2024

Issue: 3-4

Volume: 131

Page: 1897-1917

3 . 4 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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