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Author:

Chang, Shuyuan (Chang, Shuyuan.) | Wang, Liyong (Wang, Liyong.) | Shi, Mingkuan (Shi, Mingkuan.) | Zhang, Jinle (Zhang, Jinle.) | Yang, Li (Yang, Li.) | Cui, Lingli (Cui, Lingli.)

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EI Scopus SCIE

Abstract:

In pragmatic engineering milieus, rotating machinery mostly operates under normal condition, leading to the long-tailed monitoring data distribution with far more normal than fault instances. This significant class imbalance undermines the efficacy of standard intelligent fault diagnosis models. Though cost-sensitive learning helps, two challenges remain: 1) Existing convolutional neural network (CNN) based feature extractors struggle to capture global fault information; and 2) current cost-sensitive losses need extensive manual tuning of sensitive hyperparameters, demanding time and effort while being user-unfriendly. To circumvent such issues, a novel long-tailed fault diagnosis framework of rotating machinery based on extended attention signal transformer with adaptive class imbalance loss (EAST-ACIL) is proposed in this paper. The lynchpin innovations are threefold: Primarily, an avant-garde extended attention signal transformer (EAST) is constructed to extract discriminative representations from long-tailed data. In EAST, a 1-dimensional (1D) CNN is utilized for token embedding construction, and 2D-CNN for developing the attention extension module, thereby mitigating attention smoothing and augmenting the model's generalizability. Secondly, a novel adaptive class imbalance loss (ACIL) is designed to dynamically reweight training data. In ACIL, an adaptive class-level weighting term automatically accentuates challenging-to-classify categories during training, while a boundary regularization term maximizes the inter-class margin, substantially increasing the model's sensitivity to rare fault classes. Lastly, the amalgamation of the proposed EAST and ACIL modules culminates in the EAST-ACIL diagnosis framework. Extensive validation on rotor and bearing fault datasets demonstrates that this framework surpasses existing methodologies in long-tail fault diagnosis, achieving superior diagnosis accuracy even under extremely imbalanced conditions. © 2024 Elsevier Ltd

Keyword:

Rotating machinery Failure analysis Convolutional neural networks Fault detection

Author Community:

  • [ 1 ] [Chang, Shuyuan]Key Laboratory of Advanced Manufacturing Technology, Beijing University of Technology, Beijing; 100124, China
  • [ 2 ] [Chang, Shuyuan]Key Laboratory of Modern Measurement and Control Technology in Ministry of Education, Beijing Information Science and Technology University, Beijing; 100192, China
  • [ 3 ] [Wang, Liyong]Key Laboratory of Advanced Manufacturing Technology, Beijing University of Technology, Beijing; 100124, China
  • [ 4 ] [Wang, Liyong]Key Laboratory of Modern Measurement and Control Technology in Ministry of Education, Beijing Information Science and Technology University, Beijing; 100192, China
  • [ 5 ] [Shi, Mingkuan]School of Rail Transportation, Soochow University, Suzhou; 215131, China
  • [ 6 ] [Zhang, Jinle]Science and Technology on Vehicle Transmission Laboratory, China North Vehicle Research Institute, Beijing; 100072, China
  • [ 7 ] [Yang, Li]Key Laboratory of Advanced Manufacturing Technology, Beijing University of Technology, Beijing; 100124, China
  • [ 8 ] [Yang, Li]Key Laboratory of Modern Measurement and Control Technology in Ministry of Education, Beijing Information Science and Technology University, Beijing; 100192, China
  • [ 9 ] [Cui, Lingli]Key Laboratory of Advanced Manufacturing Technology, Beijing University of Technology, Beijing; 100124, China

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Source :

Advanced Engineering Informatics

ISSN: 1474-0346

Year: 2024

Volume: 60

8 . 8 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 0

SCOPUS Cited Count: 18

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 11

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