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Author:

Wang, W. (Wang, W..) | Zou, G. (Zou, G..) | Deng, Z. (Deng, Z..) | Jia, Q. (Jia, Q..) | Feng, B. (Feng, B..) | Liu, L. (Liu, L..)

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EI Scopus SCIE

Abstract:

As the next generation of die attachment technology, sintering bonding using silver nanoparticles is attracting great interest for application in power electronics packaging. For organic-free silver nano-sintering materials, increasing the oxygen content facilitates the sintering process but also causes oxidation of the substrate and other components. In this work, organic-free silver nanostructured film was utilized to bond the SiC chips and the substrate with three types of metallization: (1) electroless nickel immersion gold finishing substrate (ENIG), (2) Ag-coated substrate, and (3) bare Cu substrate. The bonding process was conducted at low temperature (150–300°C), and the effects of oxygen on the microstructure, bonding quality of the interfaces and fracture morphology were studied. Oxygen significantly facilitated the sintering process of the Ag nanoparticles in the film, which promoted the densification of the bondline, even at low concentrations (0.05%). In addition, the facilitating effects of oxygen were detected at content of 0.05% during the sintering between Ag nanoparticles and the three types of metallized substrate. However, at higher oxygen content (≥5%), the sintering behavior varied among the different substrate metals. The Ag-coated substrate surface roughened in situ at high oxygen content and showed positive effects on the bonding strength, while the ENIG substrate surface was inert to oxygen. The bare Cu substrate surface showed complex oxide states at different oxygen concentrations. The Cu2O phase formed at oxygen content of ≤ 5%, which enhanced the bonding strength, while CuO tended to appear at oxygen content of ≥ 20%, which reduced the bonding strength. These results reveal that relatively low oxygen content (0.05%) can effectively improve bonding strength while avoiding oxidation of the Cu substrate. © The Minerals, Metals & Materials Society 2024.

Keyword:

copper oxides Silver nanoparticles oxygen content sintering metallized substrate silver oxides

Author Community:

  • [ 1 ] [Wang W.]Department of Mechanical Engineering, State Key Laboratory of Tribology, Tsinghua University, Beijing, 100084, China
  • [ 2 ] [Zou G.]Department of Mechanical Engineering, State Key Laboratory of Tribology, Tsinghua University, Beijing, 100084, China
  • [ 3 ] [Deng Z.]Department of Mechanical Engineering, State Key Laboratory of Tribology, Tsinghua University, Beijing, 100084, China
  • [ 4 ] [Jia Q.]Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
  • [ 5 ] [Feng B.]Department of Mechanical Engineering, State Key Laboratory of Tribology, Tsinghua University, Beijing, 100084, China
  • [ 6 ] [Liu L.]Department of Mechanical Engineering, State Key Laboratory of Tribology, Tsinghua University, Beijing, 100084, China

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Source :

Journal of Electronic Materials

ISSN: 0361-5235

Year: 2024

Issue: 7

Volume: 53

Page: 3870-3886

2 . 1 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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