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While drilling deep or ultra-deep wells in hard rock formations, there are significant problems such as easy wear of drilling cutters and a low rate of penetration (ROP), and rotary percussion drilling technology is one of the essential techniques for improving drilling efficiency. However, there is currently limited research on the compatibility of rotary percussion drilling tools, polycrystalline diamond compact (PDC) cutters, and hard rock formations. Considering the motion mechanism of rotary percussion drilling tools, a three-dimensional rock-breaking numerical model was established for different cutters (planar, axe-shaped, and triple-ridged) under impact loads. Penetration depths, cutting widths, and rock-breaking volumes of different cutters under static and dynamic load coupling were analyzed. Changes in tensile, compressive, and shear stresses during the cutter rock-breaking process were compared, revealing the different cutter rock-breaking mechanisms under impact loads. The cutter rock-breaking laws under different impact amplitudes and frequencies were analyzed quantitatively, and the differences in rock-breaking effects of different cutters under various geological conditions were assessed. The results indicated that cutter penetration depth during rotary percussion drilling could be increased by 16.04% compared to that during conventional drilling. Under the same impact load, the rock-breaking effects of different cutters on hard and soft rocks exhibited similar variation patterns. The penetration depth followed the order axe-shaped > triple-ridged > planar cutters, with an average tangential order of triple-ridged © 2024 Elsevier B.V.
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Geoenergy Science and Engineering
Year: 2024
Volume: 241
Cited Count:
SCOPUS Cited Count: 5
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 6
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