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Author:

Zou, J. (Zou, J..) | Liu, T. (Liu, T..) | Kong, H. (Kong, H..) | Xie, S. (Xie, S..) | Fang, C. (Fang, C..) | Wu, Q. (Wu, Q..)

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EI Scopus SCIE

Abstract:

Plume is an inherent physical phenomenon in fiber laser keyhole welding, negatively affecting welding quality. This paper proposes a new type of high-speed shielding gas microbeam (HSGM) based on the limitation of conventional shielding gas regulating plumes. The gas flow characteristics of the HSGM on the molten pool surface were explored using numerical simulation. Then, the coaxial double-layer shielding nozzle was trial-manufactured to clarify the regulation law for the HSGM on the plume. The gas velocity and pressure produced by the HSGM on the molten pool surface were positively correlated with the shielding gas flow rate, and the gas flow pattern was an acute triangle shape. The suitable HSGM can significantly restrain plume formation, improve the weld surface forming quality, increase the weld penetration depth (about 15.4%), and reduce the mass loss of the weld (about 58.7%). The significant blowing pressure effect of HSGM on plumes and splashes was the key to regulating the welding process. Compared with conventional shielding gas, the use of HSGM was significantly reduced. © 2024 Elsevier Ltd

Keyword:

Spatter High-speed shielding gas microbeam Plume Welding quality Fiber laser welding

Author Community:

  • [ 1 ] [Zou J.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, School of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 2 ] [Liu T.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, School of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 3 ] [Kong H.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, School of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 4 ] [Xie S.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, School of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, 100124, China
  • [ 5 ] [Fang C.]Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031, China
  • [ 6 ] [Wu Q.]High-power and Ultrafast Laser Manufacturing Lab, Institute of Laser Engineering, School of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing, 100124, China

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Source :

Optics and Laser Technology

ISSN: 0030-3992

Year: 2025

Volume: 180

5 . 0 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 14

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