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Author:

Yu, Zhengdong (Yu, Zhengdong.) | Miao, Zhenyu (Miao, Zhenyu.) | Liu, Zuoyu (Liu, Zuoyu.) | Yang, Bohan (Yang, Bohan.) | Zuo, Tongxing (Zuo, Tongxing.) | Li, Xiangqin (Li, Xiangqin.) | Wang, Huan (Wang, Huan.) | Liu, Zhenyu (Liu, Zhenyu.)

Indexed by:

Scopus SCIE

Abstract:

Compared to traditional vat photopolymerization 3D printing methods, pixel blending technique provides greater freedom in terms of user-defined lighting sources. Based on this technology, scientists have conducted research on 3D printing manufacturing for elastic materials, biologically inert materials, and materials with high transparency, making significant contributions to the fields of portable healthcare and specialty material processing. However, there has been a lack of a universal and simple algorithm to facilitate low-cost printing experiments for researchers not in the 3D printing industry. Here, we propose a mathematical approach based on morphology to simulate the light dose distribution and virtual visualization of parts produced using grayscale mask vat photopolymerization 3D printing technology. Based on this simulation, we develop an auto-correction method inspired by circle packing to modify the grayscale values of projection images, thereby improving the dimensional accuracy of printed devices. This method can significantly improve printing accuracy with just a single parameter adjustment. We conducted experimental validation of this method on a vat photopolymerization printer using common commercial resins, demonstrating its feasibility for printing high precision structures. The parameters utilized in this method are comparatively simpler to acquire compared to conventional techniques for obtaining optical parameters. For researchers in non-vat photopolymerization 3D printing industry, it is relatively user-friendly.

Keyword:

Mask image projection Additive manufacturing Pixel blending Vat photopolymerization Grayscale optimization

Author Community:

  • [ 1 ] [Yu, Zhengdong]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 2 ] [Miao, Zhenyu]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 3 ] [Liu, Zuoyu]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 4 ] [Yang, Bohan]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 5 ] [Zuo, Tongxing]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 6 ] [Wang, Huan]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 7 ] [Liu, Zhenyu]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China
  • [ 8 ] [Yu, Zhengdong]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 9 ] [Miao, Zhenyu]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 10 ] [Liu, Zuoyu]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 11 ] [Yang, Bohan]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 12 ] [Zuo, Tongxing]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 13 ] [Wang, Huan]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 14 ] [Liu, Zhenyu]Univ Chinese Acad Sci, Sch Optoelect, Beijing 100049, Peoples R China
  • [ 15 ] [Li, Xiangqin]Beijing Univ Technol, Beijing 100022, Peoples R China
  • [ 16 ] [Li, Xiangqin]Shaoguan Univ, Shaoguan 512005, Peoples R China

Reprint Author's Address:

  • [Liu, Zuoyu]Chinese Acad Sci, Changchun Inst Opt Fine Mech & Phys CIOMP, Changchun 130033, Peoples R China;;

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Source :

HELIYON

Year: 2024

Issue: 17

Volume: 10

4 . 0 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 9

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