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Author:

Yi, Huaian (Yi, Huaian.) | Lai, Pinhe (Lai, Pinhe.) | Lai, Pinheng (Lai, Pinheng.)

Indexed by:

EI Scopus SCIE

Abstract:

When the surface texture of a workpiece is extremely fine, cameras struggle to accurately capture depth information, making conventional machine vision methods insufficient for achieving micrometer-scale threedimensional surface reconstructions. To overcome this limitation, the study focuses on high-precision 3D reconstruction of the surface morphology of milled workpieces. Given the smoothness of milled surfaces, their susceptibility to overexposure, and the difficulty in extracting depth information from two-dimensional image pixels, the paper proposes a novel method that combines phase-shifting with complementary Gray code to achieve micrometer-level surface reconstruction. The superiority of this method over traditional phase-shifting techniques is demonstrated through comparisons of overall morphology, two-dimensional power spectral density (2D PSD), and the average deviations of sampled surfaces. Results show that the proposed method reduces the average relative error in surface deviations by 25.89% compared to traditional techniques. Furthermore, cross-sectional analyses reveal that the reconstructed point cloud surface more closely mirrors the actual peak-to- valley characteristics of the real surface. Experimental results confirm that this method effectively captures the surface features of milled workpieces, indicating broad potential for applications in precision manufacturing.

Keyword:

Surface reconstruction Phase shifting method Complementary gray code Phase unwrapping Structured light

Author Community:

  • [ 1 ] [Yi, Huaian]Guilin Univ Technol, Guangxi Univ Key Lab Adv Mfg & Automation Technol, Guilin 541006, Peoples R China
  • [ 2 ] [Lai, Pinhe]Guilin Univ Technol, Guangxi Univ Key Lab Adv Mfg & Automation Technol, Guilin 541006, Peoples R China
  • [ 3 ] [Yi, Huaian]Guilin Univ Technol, Sch Mech & Control Engn, Guilin 541006, Peoples R China
  • [ 4 ] [Lai, Pinhe]Guilin Univ Technol, Sch Mech & Control Engn, Guilin 541006, Peoples R China
  • [ 5 ] [Lai, Pinheng]Beijing Univ Technol, Sch Informat Sci & Technol, Beijing 100124, Peoples R China

Reprint Author's Address:

  • [Yi, Huaian]Guilin Univ Technol, Guangxi Univ Key Lab Adv Mfg & Automation Technol, Guilin 541006, Peoples R China;;

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Source :

OPTICS AND LASERS IN ENGINEERING

ISSN: 0143-8166

Year: 2024

Volume: 184

4 . 6 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 1

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 7

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