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Author:

Xu, Jiale (Xu, Jiale.) | Wang, Xue (Wang, Xue.) | Yao, Chunxia (Yao, Chunxia.) | Zou, Demin (Zou, Demin.) | Xiong, Rui (Xiong, Rui.) | Xiao, Rongshi (Xiao, Rongshi.) | Huang, Ting (Huang, Ting.) (Scholars:黄婷) | Zhang, Bingbing (Zhang, Bingbing.)

Indexed by:

EI Scopus SCIE

Abstract:

The keyhole formed during laser deep penetration welding significantly improves laser energy efficiency. However, this process involves complex interactions of multiphase, making it susceptible to welding defects like spattering and porosity. In-situ monitoring during welding can help identify key factors influencing welding stability. Nevertheless, current monitoring methods have limitations that prevent establishing a clear relationship between the vapor plume and the keyhole for accurate welding mode identification. To address these challenges, this study introduces a novel real-time multimode in-situ monitoring technology that combines ultrafast synchrotron radiation imaging with high-speed visible light imaging, allowing simultaneous observation of multiphase dynamics during laser welding. The research establishes a connection between the internal keyhole and the surface vapor plume evolution in metals. It also finds that vapor plume fluctuations indicate keyhole mode transition, challenging the traditional belief that bright vapor plume emergence signifies this transition. Additionally, the study observes keyhole oscillation frequency ranging from 3.75 kHz to 7.5 kHz, with the frequency increasing as laser power rises.

Keyword:

Welding mode In-situ monitoring Laser welding

Author Community:

  • [ 1 ] [Xu, Jiale]Beijing Univ Technol, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 2 ] [Zou, Demin]Beijing Univ Technol, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 3 ] [Xiong, Rui]Beijing Univ Technol, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 4 ] [Xiao, Rongshi]Beijing Univ Technol, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 5 ] [Huang, Ting]Beijing Univ Technol, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China
  • [ 6 ] [Xu, Jiale]Chinese Acad Sci, Inst High Energy Phys, 19B Yuquan Rd, Beijing 100049, Peoples R China
  • [ 7 ] [Wang, Xue]Chinese Acad Sci, Inst High Energy Phys, 19B Yuquan Rd, Beijing 100049, Peoples R China
  • [ 8 ] [Yao, Chunxia]Chinese Acad Sci, Inst High Energy Phys, 19B Yuquan Rd, Beijing 100049, Peoples R China
  • [ 9 ] [Zhang, Bingbing]Chinese Acad Sci, Inst High Energy Phys, 19B Yuquan Rd, Beijing 100049, Peoples R China
  • [ 10 ] [Huang, Ting]Beijing Univ Technol, Inst Matter Sci Huairou, Beijing 100124, Peoples R China
  • [ 11 ] [Zhang, Bingbing]Univ Chinese Acad Sci, 19A Yuquan Rd, Beijing 100049, Peoples R China

Reprint Author's Address:

  • [Huang, Ting]Beijing Univ Technol, High Power & Ultrafast Laser Mfg Lab, Beijing 100124, Peoples R China;;[Zhang, Bingbing]Chinese Acad Sci, Inst High Energy Phys, 19B Yuquan Rd, Beijing 100049, Peoples R China;;[Huang, Ting]Beijing Univ Technol, Inst Matter Sci Huairou, Beijing 100124, Peoples R China;;[Zhang, Bingbing]Univ Chinese Acad Sci, 19A Yuquan Rd, Beijing 100049, Peoples R China;;

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2024

Volume: 131

Page: 2528-2534

6 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count: 1

SCOPUS Cited Count: 1

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 4

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