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Author:

Liu, Chenfei (Liu, Chenfei.) | Yuan, Tao (Yuan, Tao.) (Scholars:袁涛) | Shan, He (Shan, He.) | Wang, Yixiang (Wang, Yixiang.) | Lai, Honglie (Lai, Honglie.) | Chen, Shujun (Chen, Shujun.)

Indexed by:

EI Scopus SCIE

Abstract:

Thermal history during the additive manufacturing (AM) process significantly influences the performance of the produced structures. In numerous studies, researchers have focused on developing thermal prediction models for enhanced quality control and defect mitigation in AM processes. In this study, we address the challenge of online thermal history prediction in arbitrary observation areas during the AM process. We propose an online prediction method based on infrared monitoring and deep learning technology. Specifically, we consider the impact of the surface morphology of deposited parts on emissivity, and develop a machine learning model to identify and predict emissivity values within the observation area. We use an improved TCN-TrF model for the long-term temporal prediction of thermal history trends, and combine it with a cross-attention mechanism to better capture spatial and temporal features. Numerical and case studies demonstrate that the proposed emissivity identification method and the parallel architecture with a cross-attention mechanism significantly enhance the model's predictive accuracy, achieving excellent performance on unseen data. The results indicate that the proposed method can effectively predict emissivity and accurately capture thermal trends in observation areas, showing great potential for process control and thermal management in AM.

Keyword:

Additive manufacturing Deep learning Online prediction Thermal history modeling

Author Community:

  • [ 1 ] [Liu, Chenfei]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China
  • [ 2 ] [Yuan, Tao]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China
  • [ 3 ] [Shan, He]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China
  • [ 4 ] [Wang, Yixiang]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China
  • [ 5 ] [Lai, Honglie]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China
  • [ 6 ] [Chen, Shujun]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China

Reprint Author's Address:

  • 袁涛

    [Yuan, Tao]Beijing Univ Technol, Inst Intelligent Forming Equipment & Syst, Minist Educ, Beijing 100124, Peoples R China

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2025

Volume: 135

Page: 301-314

6 . 2 0 0

JCR@2022

Cited Count:

WoS CC Cited Count:

SCOPUS Cited Count:

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 8

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