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Abstract:
Thermal history during the additive manufacturing (AM) process significantly influences the performance of the produced structures. In numerous studies, researchers have focused on developing thermal prediction models for enhanced quality control and defect mitigation in AM processes. In this study, we address the challenge of online thermal history prediction in arbitrary observation areas during the AM process. We propose an online prediction method based on infrared monitoring and deep learning technology. Specifically, we consider the impact of the surface morphology of deposited parts on emissivity, and develop a machine learning model to identify and predict emissivity values within the observation area. We use an improved TCN-TrF model for the long-term temporal prediction of thermal history trends, and combine it with a cross-attention mechanism to better capture spatial and temporal features. Numerical and case studies demonstrate that the proposed emissivity identification method and the parallel architecture with a cross-attention mechanism significantly enhance the model's predictive accuracy, achieving excellent performance on unseen data. The results indicate that the proposed method can effectively predict emissivity and accurately capture thermal trends in observation areas, showing great potential for process control and thermal management in AM.
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JOURNAL OF MANUFACTURING PROCESSES
ISSN: 1526-6125
Year: 2025
Volume: 135
Page: 301-314
6 . 2 0 0
JCR@2022
Cited Count:
SCOPUS Cited Count:
ESI Highly Cited Papers on the List: 0 Unfold All
WanFang Cited Count:
Chinese Cited Count:
30 Days PV: 8
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