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This paper discusses the grain evolution characteristics of friction stir welding (FSW) of a novel Al-Cu-Mn-Er-Zr alloy at different welding speeds. It focuses on the dynamic recrystallization (DRX) behavior of the joint and the evolution of precipitated phases in each region at a welding speed of 200 mm/min. Furthermore, the study investigated the strengthening mechanism of the weld joint, which was augmented by an aging treatment subsequent to the welding process. The results indicate that the grain size in the weld nugget zone (WNZ) is significantly refined, with the average grain size gradually decreasing as welding speed increases. As the distance from the WNZ decreases, discontinuous recrystallization (DDRX), continuous recrystallization (CDRX), and geometric recrystallization (GDRX) occur sequentially, thereby promoting grain refinement. The sequential evolution of the predominant precipitated phases can be delineated as follows: initially, a fine, high-density theta ' phase is observed within the Base Metal (BM); this transitions to larger, high-density theta ' phases within the heat-affected zone (HAZ). Subsequently, the thermo-mechanically affected zone (TMAZ) exhibits a heterogeneous distribution of theta ' phases, culminating in the formation of equilibrium theta phases within the WNZ. The Er elements inhibit the growth of the theta ' phase by aggregating on it, demonstrating a synergistic evolution. Analysis of the strengthening mechanisms reveals that the key factors affecting the yield strength (YS) of the joint are the density and size of the precipitated phases. These findings provide a new perspective for the study of Er microalloying in Al-Cu alloys.
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JOURNAL OF MATERIALS SCIENCE
ISSN: 0022-2461
Year: 2025
Issue: 10
Volume: 60
Page: 4747-4763
4 . 5 0 0
JCR@2022
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ESI Highly Cited Papers on the List: 0 Unfold All
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30 Days PV: 12
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