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Author:

Chen, S. J. (Chen, S. J..) (Scholars:陈树君) | Jia, Y. Z. (Jia, Y. Z..) | Xiao, J. (Xiao, J..) (Scholars:肖珺) | Wen, T. (Wen, T..)

Indexed by:

EI Scopus SCIE

Abstract:

Previously, pulsed laser-enhanced gas metal arc welding (GMAW) was studied toward the goal of realizing current-independent free-flight metal transfer. However, controlled low-spatter or even spatter-free short-circuiting transfer would be more preferred in applications requiring even lower heat input. Thereby, laser-enhanced metal transfer was expanded to short-circuiting transfer by using a relatively short arc. A constant current (CC) power source was employed to avoid the current boost during the short-circuiting period. The arc variables and metal transfer dynamics were synchronously recorded. The short-circuiting transfer behavior under constant and pulsed laser irradiation were both observed and analyzed in this study. The experimental results show the laser irradiation does enhance the short-circuiting metal transfer under CC power mode in the ways of controlling the transfer frequency and improving the process stability. The role of the laser recoil force changes to first actively initiate and then terminate the short-circuiting process between the droplet and molten pool. The start and end of the short-circuiting process both become controllable. A sufficiently high short-circuiting current is no longer needed to severely pinch the droplet and thus guarantee termination of the short circuit. On the other hand, welding spatter produced by the current boost in constant voltage (CV) power mode is nearly eliminated. What is more, the transfer frequency can be precisely controlled when using pulsed laser irradiation. A kind of one-droplet-per-pulse (ODPP) short-circuiting transfer, almost without spatter, is obtained as desirable.

Keyword:

One-Droplet-Per-Pulse Transfer Current Waveform Short-Circuiting Transfer Laser Irradiation

Author Community:

  • [ 1 ] [Chen, S. J.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 2 ] [Jia, Y. Z.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 3 ] [Xiao, J.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China
  • [ 4 ] [Wen, T.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China

Reprint Author's Address:

  • 肖珺

    [Xiao, J.]Beijing Univ Technol, Coll Mech Engn & Appl Elect, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing, Peoples R China

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Source :

WELDING JOURNAL

ISSN: 0043-2296

Year: 2019

Issue: 7

Volume: 98

Page: 187S-193S

2 . 2 0 0

JCR@2022

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:211

Cited Count:

WoS CC Cited Count: 3

SCOPUS Cited Count: 3

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 0

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