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Author:

Xu, Bin (Xu, Bin.) | Tashiro, Shinichi (Tashiro, Shinichi.) | Jiang, Fan (Jiang, Fan.) (Scholars:蒋凡) | Chen, Shujun (Chen, Shujun.) (Scholars:陈树君) | Tanaka, Manabu (Tanaka, Manabu.)

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EI Scopus SCIE PubMed

Abstract:

The keyhole digging process associated with variable polarity plasma arc (VPPA) welding remains unclear, resulting in poor control of welding stability. The VPPA pressure directly determines the dynamics of the keyhole and weld pool in the digging process. Here, through a high speed camera, high frequency pulsed diode laser light source and X-ray transmission imaging system, we reveal the potential physical phenomenon of a keyhole weld pool. The keyhole depth changes periodically corresponding to the polarity conversion period if the current is same in the electrode negative (EN) phase and electrode positive (EP) phase. There exist three distinct regimes of keyhole and weld pool behavior in the whole digging process, due to the arc pressure attenuation and energy accumulation effect. The pressure in the EP phase is smaller than that of the EN phase, causing the fluctuation of the weld pool free surface. Based on the influence mechanism of energy and momentum transaction, the arc pressure output is balanced by separately adjusting the current in each polarity. Finally, the keyhole fluctuation during the digging process is successfully reduced and welding stability is well controlled.

Keyword:

electrode energy balance VPPA welding digging process keyhole X-ray transmission system plasma arc pressure

Author Community:

  • [ 1 ] [Xu, Bin]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 2 ] [Jiang, Fan]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 3 ] [Chen, Shujun]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China
  • [ 4 ] [Xu, Bin]Osaka Univ, Joint & Welding Res Inst, Osaka 5670047, Japan
  • [ 5 ] [Tashiro, Shinichi]Osaka Univ, Joint & Welding Res Inst, Osaka 5670047, Japan
  • [ 6 ] [Tanaka, Manabu]Osaka Univ, Joint & Welding Res Inst, Osaka 5670047, Japan
  • [ 7 ] [Jiang, Fan]Beijing Engn Researching Ctr Laser Technol, Beijing 100124, Peoples R China

Reprint Author's Address:

  • 蒋凡

    [Jiang, Fan]Beijing Univ Technol, Minist Educ, Engn Res Ctr Adv Mfg Technol Automot Components, Beijing 100124, Peoples R China;;[Jiang, Fan]Beijing Engn Researching Ctr Laser Technol, Beijing 100124, Peoples R China

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Source :

MATERIALS

ISSN: 1996-1944

Year: 2019

Issue: 7

Volume: 12

3 . 4 0 0

JCR@2022

ESI Discipline: MATERIALS SCIENCE;

ESI HC Threshold:211

Cited Count:

WoS CC Cited Count: 16

SCOPUS Cited Count: 15

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 11

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