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Author:

Chen, Dongju (Chen, Dongju.) (Scholars:陈东菊) | Zhang, Shiwei (Zhang, Shiwei.) | Pan, Ri (Pan, Ri.) | Fan, Jinwei (Fan, Jinwei.) (Scholars:范晋伟)

Indexed by:

EI Scopus SCIE

Abstract:

The geometric errors parameters are important for machining accuracy of five-axis machine tool. However, most of the error identification methods only based on the detection instruments to achieve identification of single error parameter, without considering the coupling relationship of these errors between five axes. This paper measures and identifies the position-dependent error parameters and verticality errors of non-orthogonal five axis machine tools. First, position-dependent error parameters related to the translational axis are measured by the laser interferometer. Next, based on its identification method, the rotary axis is measured in the axial, radial and tangential measurement modes by using a double ball bar. With the measured result, 18 position-dependent errors which related to the motion of linear axis, 6 position-dependent error parameters and 2 verticality errors of axis C and 4 position-dependent error parameters and 1 verticality error of axis B are identified. Finally, the identification results are verified by the compensation of an actual process on the sample of S-shaped piece, whose precise results show that the machining precision increased by 84.2% on average after compensation. Consequently, the measurement and identification method as well as the effectiveness of the compensation method of this paper are verified.

Keyword:

Five-axis machine tool Error identification Geometric error S-shaped piece Error compensation

Author Community:

  • [ 1 ] [Chen, Dongju]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 2 ] [Zhang, Shiwei]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 3 ] [Pan, Ri]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China
  • [ 4 ] [Fan, Jinwei]Beijing Univ Technol, Beijing Key Lab Adv Mfg Technol, Beijing 100124, Peoples R China

Reprint Author's Address:

  • 陈东菊

    [Chen, Dongju]Beijing Univ Technol, Coll Mech Engn & Appl Elect Technol, Ping Leyuan 100, Beijing 100124, Peoples R China

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Source :

JOURNAL OF MANUFACTURING PROCESSES

ISSN: 1526-6125

Year: 2018

Volume: 36

Page: 535-549

6 . 2 0 0

JCR@2022

ESI Discipline: ENGINEERING;

ESI HC Threshold:156

Cited Count:

WoS CC Cited Count: 15

SCOPUS Cited Count: 17

ESI Highly Cited Papers on the List: 0 Unfold All

WanFang Cited Count:

Chinese Cited Count:

30 Days PV: 5

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